IRIS S550 Скачать руководство пользователя страница 11

P522 signal processors will continue to work as
they have in the past with an earlier 500 series
viewing head when the channel with that viewing
head is selected.

BEFORE MAKING ADJUSTMENTS

Bef ore making any adjust ments to the S550 one
should optimize the flame signal strength by
aiming the viewing head at the most intense part
of the flame as explained in the two pre vious
sections 

IR DETECTOR 

and 

UV DETECTOR

. This

operation should be done with the default settings.

NEW P520/P522 FRONT PANEL

Please ref er to Fig. 1 at the end of this manual
which shows the current front panel for the
P520/P522. The words 

NO

CAL

 and 

YES

 are

shown here in black but are actually red. This
latest version of the P520/P522 signal processors
may be used to commu nicate with the S550
viewing heads as described below.

CALIBRATING THE S550

The S550 calibrate feature is designed to aid with
the setup of the S550. It is basically an auto mat ic
gain adjustment for the selected sensor; the gain
for the sensor not selected is set to zero. CAL tries
to bring the displayed count to about 1200. It also
automati cally sets the Flame ON set point at 800 
and Flame OFF set point at 600, which control the
Flame Relay. The filter selection remains
unchanged.

Calibration Pro ce dure:

1) Make a quick initial adjustment of the sighting 

of the viewing head, trying to obtain a high
pulse rate. Red pulses from the LED indicate
that the IR sensor is producing output pulses; 
green pulses indicate that the UV sensor is
producing output pulses.

2) Be sure that the external input for CHAN SEL

is properly set for the channel about to be
calibrated and that the channel LED is on
continu ously. When Using the calibrate
feature one does not have the option of
working with the channel that is not selected
by the external input.

3) Bring the firing rate of the burner to a low fire

condition.

4) If the flame relay has not pulled in, adjust the

flame on & off set points so it does pull in.

5) Decide whether to calibrate using the UV or

I R   s e n s o r.   S e e   e a r l i e r   s e c t i o n s   o n  

I R

DETECTOR

 and 

UV DETECTOR

.

At the front panel of the P520/P522 press both
A and B push buttons simul ta ne ously. The
display will respond with “CAL?”. Press YES. 
The display will then show “CALu”. Press
YES to calibrate the UV response or press NO. 
If NO is pressed the display will show

“CALr”. Press YES to calibrate the IR

response. (Pressing NO will return the
P520/P522 to normal operation, exiting the
S550 CAL mode.) The P520/P522 will
automati cally adjust the gain for the selected
sensor; this takes a few seconds. If this
adjustment is successful the display will show

“----”, and the P520/P522 will return to

normal operation, displaying a reading of 1100 
to 1300. But if the signal input is too low the
P520/P522 will display “2-Lo”. Press the
RESET button to return to the pre vious
settings. If the signal level is too high, the
display will show “OriF”. (See section on

ORIFICING.

) Press RESET to return to the pre -

vious settings.

6) If step 5 was successful, re-aim the S550 for a

final adjustment using the LED to adjust the
viewing angle for a maximum pulse rate. Then 
redo the CAL sequence as in step 5). The
Flame Relay will remain pulled-in. The
display should show a reading between 1100
and 1300.

7) Review the settings for F.F.R.T. And TIME

DELAY ON and adjust if necessary.

EXAMINING THE RE SULTS OF GAIN
SET TINGS FROM CALIBRATION

The gain settings deter mined automati cally by the
forgoing calibration pro ce dure may be viewed by
following the steps below for checking or
changing the UV and IR gain. Changes to these

PAGE 11

IRIS MODEL S550 APPLICATION MANUAL

Содержание S550

Страница 1: ...PAGE 1 IRIS MODEL S550 APPLICATION MANUAL FLAME MONITORING SYSTEM MODEL S550 S552 S556 VIEWING HEAD APPLICATION MANUAL ...

Страница 2: ... ARE STORED 8 ASSIGNING DIFF S550 SETTINGS TO A B 9 USING TWO VIEWING HEADS PER AMPLIFIER 9 BEFORE MAKING ADJUSTMENTS 10 NEW P520 P522 FRONT PANEL 10 CALIBRATING THE S550 10 EXAMINING RESULTS GAIN SETTINGS CALIB 10 CHECKING OR CHANGING UV GAIN 11 CHECKING OR CHANGING IR FILTER 11 CHECKING OR CHANGING IR GAIN 11 MANUAL SETUP OF THE S550 12 RETURN TO DEFAULT SETTINGS 12 ANGLE OF VIEW 13 GENERAL COMM...

Страница 3: ...Filter Selection 1 8 b IR gain 0 699 When it comes to features like CAL which will be described later the operator is only given those choices which are appropriate For example he does not have to choose between calibrating with the UV sensor or the IR sensor in CAL he is only offered the choice of calibrating with the IR sensor or not This is shown in the FLOWCHART OF S552 PROGRAMMING Figure 4 on...

Страница 4: ...processors Also the earlier IR sensitive family members had only 4 high pass filters to choose from the S550 has 8 S511 S512 S550 LL 36 Hz 1 16 Hz L 71 Hz 2 24 Hz M 105 Hz 3 33 Hz H 186 Hz 4 52 Hz 5 75 Hz 6 100 Hz 7 155 Hz 8 215 Hz TECHNOLOGY USED IN THE S550 The UV and IR sensors in the S550 share a common optical axis efficiently by using a unique dichroic beamsplitting mirror Over 80 of the ult...

Страница 5: ...PAGE 5 IRIS MODEL S550 APPLICATION MANUAL ...

Страница 6: ...e done as follows Remove the plug from its packaging and layout the components 1 Strip 2 inches of the cable outer cover from the cable removing any cellophane wrap or filler material and strip the insulation from the shielded wire if insulated over shield a full 2 inches to expose shield 2 Slide the shield back until a bulge develops close to where the wire exits the cable outer covering 3 Carefu...

Страница 7: ... entirely The reason for this is that there is a complete change in the flicker content for the existing viewing head sighting If this is the case then one should try and optimize the flame signal for the sour gas by zeroing in on this flame not the warm up burner After optimizing the sighting for the sour gas one may find that the signal level is too low on the natural gas One should then try the...

Страница 8: ...ition the zone of higher UV intensity does not overlap the same zones of adjacent or opposing burners so that with proper sighting discrimination is predictable As a general rule the sighting of the S550 when using the UV detector will be more likely a line of sight than the IR flicker detector which will read flame signals bouncing off the side of the sight pipe and other reflectors Sometimes the...

Страница 9: ...n the signal level so if the associated S550 and signal processor has been previously calibrated it will be necessary to calibrate the processor again so that the gain settings will be correct If the discrimi nation is still not satisfactory then try an orificing disc with a smaller diameter hole Generally speaking orificing should always be considered when the burner s are large 50K lbs of steam ...

Страница 10: ...manually changing S550 settings when the desired channel is not selected press the push button for the desired channel and then proceed During the process of examining or changing the S550 settings with the Channel A and B NO and YES push buttons the red LED for the channel which the changes apply will be blinking One should visually check which channel push button is lighted when the S550 setting...

Страница 11: ...ture one does not have the option of working with the channel that is not selected by the external input 3 Bring the firing rate of the burner to a low fire condition 4 If the flame relay has not pulled in adjust the flame on off set points so it does pull in 5 Decide whether to calibrate using the UV or IR sensor See earlier sections on I R DETECTOR and UV DETECTOR At the front panel of the P520 ...

Страница 12: ...r all of the initial setup proce dures described in this manual Further infor mation on how these filters can affect the discrimi nation ratio is found in the P520 APPLICATION MANUAL and in the P522 APPLICATION MANUAL in the section MULTIBURNER REQUIREMENTS For further information please call the factory or contact IRIS Systems Inc See page 13 for contact information CHECKING OR CHANGING IR GAIN Y...

Страница 13: ...tinue reducing the gain in steps of 100 until the displayed reading is reduced Then set the gain so the reading is in the 1000 to 1400 range If the IR sensor was not saturated one can skip paragraph 5 below 5 If the S550 was saturating one should check the aiming of the S550 again using the LED on the back of the housing to adjust the viewing angle of the head for a maximum pulse rate If the LED p...

Страница 14: ...vative product that this is the ultimate state of the art flame monitor The way it works has been described only in a general sense and obviously the algorithms implemented by the embedded controller software are proprietary and will not be made public Any existing P520 or P522 signal processor can be upgraded to an S550 compatible processor by changing the controller chip and the front panel TECH...

Страница 15: ...PAGE 15 IRIS MODEL S550 APPLICATION MANUAL Figure 1 Figure 2 ...

Страница 16: ...IRIS MODEL S550 APPLICATION MANUAL PAGE 16 Figure 3 ...

Страница 17: ...PAGE 17 IRIS MODEL S550 APPLICATION MANUAL Figure 4 ...

Страница 18: ...PAGE 18 IRIS MODEL S550 APPLICATION MANUAL Figure 5 ...

Страница 19: ...PAGE 19 IRIS MODEL S550 APPLICATION MANUAL 5 June 1997 ...

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