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ALF-13120-E-02

All-Flo

8

SECTION

6

INSTALLATION, TROUBLESHOOTING 

AND MAINTENANCE 

INSTALLATION

PIPING

Whenever possible ensure the pump is installed using 

the shortest possible pipe lengths with the minimum 

amount of pipe fittings. Ensure all piping is supported 

independent of the pump.
Suction and discharge piping should not be smaller 

than the connection size of the pump. When pumping 

liquids of high viscosity, larger piping may be used, in 

order to reduce frictional pipe loss.
Employ flexible hoses in order to eliminate the vibration 

caused by the pump. Mounting feet can also be used to 

reduce vibration effects. 
All hoses should be reinforced, non-collapsible and be 

capable of high vacuum service. Ensure that all piping 

and hoses are chemically compatible with the process 

and cleaning fluid.
For processes where pulsation effects should be  

reduced, employ a pulsation dampener on the discharge 

side of the pump. 
For self-priming applications, ensure all connections 

are airtight and the application is within the pumps  

dry-lift capability. Refer to product specifications for 

further details.
For flooded suction applications, install a gate valve  

on the suction piping in order to facilitate service. 
For unattended flooded suction operation, it is  

recommended to pipe the exhaust air above the liquid 

source. In the event of a diaphragm failure this will 

reduce or eliminate the possibility of liquid discharging 

through the exhaust onto the ground.

LOCATION

Ensure that the pump is installed in an accessible  

location, in order to facilitate future service and  

maintenance. 

AIR

Ensure that the air supply is sufficient for the  

volume of air required by the pump. Refer to product 

specifications for further details. For reliable  

operation, install a 5 micron air filter, air-valve and 

pressure regulator. Do not exceed the pumps  

maximum operating pressure of 120 psig.

REMOTE OPERATION 

Utilize a three way solenoid valve for remote  

operation. This ensures that air between the solenoid 

and the pump is allowed to “bleed off,” ensuring  

reliable operation. Liquid transfer volume is estimated 

by multiplying displacement per stroke times the 

number of strokes per minute

NOISE

Correct installation of the muffler reduces sound  

levels. Refer to product specifications for  

further details.

SUBMERGED OPERATION

For submersible operation, pipe the air exhaust to 

atmosphere

GROUNDING THE PUMP

Loosen grounding screw and install a grounding wire. 

Tighten grounding screw. Wire size should be a 12 

gauge wire or larger. Connect the other end of the wire 

to a true earth ground. Equipment must be grounded 

to achieve ATEX rating and it is recommended to 

configure the pump with a grounding lug option.

Содержание Max-Pass S Series

Страница 1: ...IOM INSTALLATION OPERATION MAINTENANCE S038 PLASTIC 3 8 INCH AIR OPERATED DOUBLE DIAPHRAGM PUMP ...

Страница 2: ...NGS 6 SECTION 5 PERFORMANCE CURVE 7 SECTION 6 INSTALLATION TROUBLESHOOTING AND MAINTENANCE INSTALLATION 8 9 TROUBLESHOOTING 10 OPERATION 11 MAINTENANCE 11 SECTION 7 REPAIR AND ASSEMBLY PUMP WET END REMOVAL 12 13 AIR VALVE REMOVAL 14 15 TORQUE SPECIFICATIONS 15 SECTION 8 EXPLODED VIEWS AND PARTS LISTS 16 17 SECTION 9 ELASTOMERS AND REPAIR KITS 18 SECTION 10 WARRANTY AND REGISTRATION 19 ...

Страница 3: ...pumped Consult a chemical resistance guide for chemical compatibility and a more precise safe temperature limit Always use minimum air pressure when pumping at elevated temperatures CAUTION It is the end user s responsibility to maintain the process fluid s temperature during use CAUTION Ensure all wetted components are chemically compatible with the process fluid and the cleaning fluid CAUTIONS R...

Страница 4: ...FE Coated Stainless Steel Hardware Premium Muffler F Stainless Steel Hardware Standard Muffler Grounding Lug Installed G Stainless Steel Hardware Premium Muffler Grounding Lug Installed H PTFE Coated Stainless Steel Hardware Standard Muffler Grounding Lug Installed I PTFE Coated Stainless Steel Hardware Premium Muffler Grounding Lug Installed Note Equipment must be grounded to achieve ATEX rating ...

Страница 5: ... causing the left diaphragm to move outward to the left Since both the left diaphragm and the right diaphragm are connected via a diaphragm rod when the left diaphragm moves to the left the right diaphragm through the action of the diaphragm rod moves to the left also When the diaphragm on the left side moves outward the left discharge ball moves upward opens and the left suction ball moves downwa...

Страница 6: ...ALF 13120 E 02 All Flo 6 3 8 PUMP DIMENSIONS PLASTIC SOLIDS SECTION 4 ...

Страница 7: ...lene Conductive Nylon 3 8 lbs 1 7 kg Weight PVDF 5 lbs 2 3 kg Air Inlet 1 4 FNPT Liquid Inlet FNPT FBSPT 3 8 Liquid Outlet FNPT FBSPT 3 8 Height 7 19 182 6 mm Width 8 55 217 2 mm Depth 4 82 122 4 mm 5 SECTION Flow rates indicated on the chart s shown were determined by pumping water at flooded suction For optimum life and performance pumps should be specified so that daily operation parameters wil...

Страница 8: ...tion it is recommended to pipe the exhaust air above the liquid source In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto the ground LOCATION Ensure that the pump is installed in an accessible location in order to facilitate future service and maintenance AIR Ensure that the air supply is sufficient for the volume of air...

Страница 9: ...ALF 13120 E 02 All Flo 9 SUGGESTED INSTALLATION This illustration is a generic representation of an air operated double diaphragm pump ...

Страница 10: ...d Suction valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valves Pump Running Slowly Not Steady Air compressor undersized Leak in air supply Air line filter regulator or ne...

Страница 11: ...and the pump Do not use valves for flow control on the suction side of the pump Closing or partially closing a liquid suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance is necessary in order to prevent a restriction on the suction MAINTENANCE Due to the unique nature of each a...

Страница 12: ...safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present STEP 1 Using the 7 16 inch wrenches remove four Hex Head Cap Screws eight Washers and four Hex Nuts from the Discharge Manifold Outer Chamber and Suction Manifold STEP 4 Set the Intermediate with attached Outer Chambers aside STEP 2 Remove the Discharge Manifold STEP 5 Remove the Suction Manifold STEP 3 R...

Страница 13: ...nti seize compound to the thread Note When using pumps built with PTFE O Rings always replace with new PTFE O Rings since the original O Rings may not reseal the pump STEP 7 In order to remove both Outer Chambers using the inch wrench remove the Chamber Clamps from each side of the Intermediate STEP 10 Placing the 3 4 inch wrench on the remaining Outer Diaphragm Plate and the straight blade screwd...

Страница 14: ...64 Inch 3mm WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equip ment flush drain and process liquid from the pump in a safe manner WARNING Maintenance must not be performed when a hazardous atmo sphere is present STEP 4 STEP 5 STEP 6 Remove the Air Valve from the Intermediate Set the mechanism to the the Hard S...

Страница 15: ...seals are both facing each other inward Lubrication of the air valve assembly with a non synthetic lubricant is recommended Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for ordering information Note If the lip seals are installed incorrectly they will be unable to rotate TORQUE SPECIFICATION CHART RECOMMENDED TORQUE SPECIFICATIONS 3 8 Pumps Manifold Bo...

Страница 16: ...ALF 13120 E 02 All Flo 16 EXPLODED VIEW PARTS LIST S038 SQ PLASTIC SOLIDS SECTION 8 ...

Страница 17: ...E 11938 15 EPDM S038 SQ T 11938 17 PTFE S038 SQ V 11938 82 VFKM 13 MAX PASS VALVE 4 S038 SQ N 10915 11 Nitrile S038 SQ V 10915 13 FKM S038 SQ E 10915 15 EPDM 14 MAX PASS BACKUP 4 S038 SQP 10916 40 Polypropylene S038 SQY 10916 46 Conductive Nylon S038 SQK 10916 56 PVDF 15 MAX PASS SLEEVE 4 S038 SQP 10917 40 Polypropylene S038 SQY 10917 42 Nylon S038 SQK 10917 56 PVDF 16 OUTER CHAMBER 2 S038 SQP 107...

Страница 18: ...ature range 10 F to 180 F 12 C to 82 C EPDM is a general purpose elastomer with good resistance to many acids and bases Temperature range 40 F to 280 F 40 C to 138 C SANTOPRENE is an injection molded material with characteristics similar to EPDM Has excellent abrasion resistance Temperature range 40 F to 225 F 40 C to 107 C PTFE POLYTETRAFLUOROETHYLENE is a thermoplastic polymer that is inert to m...

Страница 19: ...NTIES WHETHER EXPRESS IMPLIED OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COURSE OF DEALING OR TRADE All Flo will not in ANY event be liable for any loss of profit interruption of business or any other special consequential or incidental damages suffered or sustained by Custom...

Страница 20: ...designing and manufacturing the highest quality product available to industry Since the beginning in 1986 All Flo engineers have used their extensive knowledge of today s engineered materials advanced air system logic and manufacturing techniques to develop the superior group of lube free air operated diaphragm pumps found in this catalog Every pump is performance engineered and quality built to p...

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