Invacare Ranger II Storm R2 250-S Скачать руководство пользователя

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This Procedure includes the following:

Replacing Wiring Harness

3. Remove the four (4) phillips screws that secure the

battery connectors and battery connector spacers to
the wheelchair frame.

4. Remove the two (2) phillips screws, washers and lock-

nuts that secure the charger cable to the charger cable
mounting bracket.

5. Cut the tie wrap that secures the wiring harness and

motor cables to the crossbraces.

6. Remove the wiring harness from the wheelchair.

Reassembly

1. Secure the two (2) battery connectors of the new bat-

tery harness and the battery connector spacers to the
wheelchair frame with the four (4) phillips screws.

2. Secure the charger cable to existing mounting bracket

on the seat frame with the two (2) phillips screws, wash-
ers and locknuts.

3. Connect the following cables:

a. The right and left motor connectors to the control-

ler connectors.

b. The wiring harness (BLUE) to the controller con-

nector (BLUE).

4. Re-secure the wiring harness and motor cables to the

crossbraces with new tie wrap.

5. Reinstall the battery boxes. Refer to INSTALLING/

REMOVING BATTERY BOXES in PROCEDURE 8
of this manual.

FIGURE 1 - REPLACING WIRING HARNESS

N
G

H
A
R
N

E
S
S

PROCEDURE 11

WIRING HARNESS

WARNING

After ANY adjustments, repair or service and BE-
FORE use, make sure all attaching hardware is
tightened securely - otherwise injury or damage
may result.

REPLACING WIRING HARNESS
(FIGURE 1)

WARNING

The following procedure should be performed
only by an authorized Invacare dealer or quali-
fied technician.

Disassembly

1. Remove the battery boxes. Refer to INSTALLING/

REMOVING BATTERY BOXES in PROCEDURE 8
of this manual.

2. Disconnect the following cables:

a. The right and left motor connectors from the con-

troller connectors.

b. The wiring harness (BLUE) from the controller con-

nector (BLUE).

Wiring

Harness

Battery Connector

Spacer

To Controller

MKIV RII Joystick

Controller

Phillips

Screws

Phillips

Screws and

Locknuts

From Motors

Charger

Cable

Mounting

Bracket

Содержание Ranger II Storm R2 250-S

Страница 1: ...Maintenance Manual DEALER THIS MANUAL MUST BE GIVENTOTHE USER OFTHEWHEELCHAIR USER BEFORE USINGTHISWHEELCHAIR READTHIS MANUAL AND SAVE FOR FUTURE REFERENCE Ranger II Storm Series Wheelchairs RWD R2BAS...

Страница 2: ...solely with the user and his her healthcare professional capable of making such a selection WHEELCHAIR TIE DOWN RESTRAINTS AND SEAT POSITIONING STRAPS Invacare recommends that wheelchair users NOT be...

Страница 3: ...INER CABLE ASSEMBLIES 52 REPLACING ADJUSTINGGASCYLINDERS 53 CHANGING BACK HEIGHT 55 LIMITEDWARRANTY BACKCOVER SPECIALNOTES 2 SPECIFICATIONS 4 PROCEDURE1 GENERALGUIDELINES 5 REPAIRORSERVICEINFORMATION...

Страница 4: ...U1 R2 BASIC and R2 STANDARD ADULTFRAME LOW FRAME 14 16 18 or 20 in 16 18 or 20 in 16 17 or 18 in 17 and 18 inch by extension 16 17 18 19 or 20 in 90o to 105o in 5o increments ADULTFRAME LOW FRAME 20 1...

Страница 5: ...e an OPTION on this wheelchair you may order with or without wheel locks Invacare strongly recommends ordering the wheel locks as an additional safeguard for the wheelchair user Transfer to and from t...

Страница 6: ...to prematurely rust Checktoensurethatthebatterycoversaresecuredinplace joystickbootisNOTtornorcrackedwhere water can enter and that all electrical connections are secure at all times DO NOT use the j...

Страница 7: ...t Distribution WARNING DO NOT attempt to reach objects if you have to move forward in the seat or pick them up from thefloorbyreachingdownbetweenyourknees Many activities require the wheelchair user t...

Страница 8: ...k to the bal ancepoint oneassistant intherear backsthewheel chair up against the first step while securely grasping a non removable non detachable part of the wheel chair for leverage 6 The second ass...

Страница 9: ...NG CURBS TILTING CURBS Aftermasteringthetechniquesoftiltingthewheelchair use this procedure to tackle curbs short stairs etc This procedure requires two 2 assistants The second assistant should be pos...

Страница 10: ...h levels of EM energy very close to the powered wheelchair s con trol system while using these devices This can affect powered wheelchair movement and braking Therefore the warnings listed below are r...

Страница 11: ...wear and looseness l Wheel locks easy to engage SEAT AND BACK UPHOLSTERY PROCEDURE 6 l Inspect for rips or sagging REAR WHEELS PROCEDURE 12 l Axle bolts and locking tab washers are secure l No excessi...

Страница 12: ...ailure Malfunctioning battery charger Electrical malfunction Batteries not charged Weak batteries Electrical malfunction Electrical malfunction One 1 or both motor locks clutches dis engaged Electrica...

Страница 13: ...hair against a wall workbench or other stationary object Battery Charger Connector on Side of Wheelchair FIGURE 1 BATTERY CHARGE LEVEL Digital Voltmeter 4 Place the voltmeter leads into the charger pl...

Страница 14: ...ld running water by allowing the water to rise into the hydrometer as far as pos sible Do this several times to guard against burn damage 10 Replace the battery caps 11 Installthebatteryboxesontothewh...

Страница 15: ...ewheelchair A motor with only one brush replaced will only carry a small percentage of its rated load capacity until the NEW brush is burned in FIGURE 5 MOTOR LOCK TESTING End Cap Brush Cap Motor End...

Страница 16: ...to avoid injury Extreme cau tion is advised when it is necessary to move an UNOCCUPIED power wheelchair Invacare rec ommends using two 2 assistants and making thorough preparations Make sure to use ON...

Страница 17: ...the manual 8 Reinstall any accessory onto the footrest s FIGURE 2 ADJUSTING FOOTREST HEIGHT ALL FOOTRESTS EXCEPT MODEL P93M FOOTRESTS NOTE PW93ST style footrest shown for clarity only Footrest Support...

Страница 18: ...Spacer Locknut Locknut Heel Loop FIGURE 4 REPLACING HEEL LOOPS Hex Bolt Cover Washers Lower Footrest Lug Bolt Locknut Footrest Support Lower Footrest NOTE When securing the heel loop to the lower foo...

Страница 19: ...at different depths depending on the need of the user 2 Insert the front socket bolt into the wheelchair frame and the mounting hole in the telescoping front rigging support determined in STEP 1 and...

Страница 20: ...ease lever located on the side rail to the UP HORIZON TAL position 2 Remove the armrest from the wheelchair Replacing Armrests NOTE Armrest release lever MUST be in the unlocked position when placing...

Страница 21: ...arm rest from the front arm socket 3 Continue to pull up on the flip back armrest until the armrest is out of the way 4 Repeat STEPS 1 3 for opposite flip back armrest if necessary Positioning Flip B...

Страница 22: ...LACING BACK UPHOLSTERY Wheelchairs Before 10 2000 FIGURE 3 1 Remove one 1 armrest from the wheelchair 2 On the side of the wheelchair that the armrest was removed remove the hex bolt and locknut that...

Страница 23: ...or refer to CHANGING BACK ANGLE in this pro cedure of the manual 12 Remove the hex bolt that was holding the insert in place and install the through the mounting plate in sert and back cane and secure...

Страница 24: ...up and out of the way Refer to USING ADJUSTING FLIP BACK ARMRESTS in PROCEDURE 5 of this manual 2 Cut the tie wraps that secure the bottom of the exist ing back upholstery to the wheelchair frame 3 R...

Страница 25: ...covers from the bottom of the crossbraces NOTE Note position of the tie wraps that secure the wir ing harness to the crossbraces 5 Cutthetiewrapsthatsecurethewiringharnesstothe crossbrace 6 Remove the...

Страница 26: ...locknuts that secure the bottom of the two 2 new crossbraces to the wheelchair frame and tighten 10 Reinstall the hex screws and locknuts that secure the pivot links to the wheelchair frame and crossb...

Страница 27: ...lock nutssecuringthespreaderbartotheexistingbackcanes NOTE Make sure the clamps on the spreader bar are loose before removing the back canes from the spreader bar otherwise the back canes can be scrat...

Страница 28: ...WARNING The back canes MUST be fastened securely to the seat frame BEFORE using the wheelchair Use Loctite 242 and torque to 75 inch pounds 16 Secure the two 2 new back canes to the wheel chair frame...

Страница 29: ...7 FRAME F R A M E CHANGING BACK ANGLE Wheelchairs Built After 10 2000 FIGURE 6 1 Flip the armrests up and out of the way Refer to USING ADJUSTING FLIP BACK ARMRESTS in PROCEDURE 5 of this manual 2 Re...

Страница 30: ...lide the back upholstery up to expose the two 2 hex bolts washers and locknuts 4 Remove the two 2 hex bolts washers and locknuts that secure the existing top half of the back cane to the bottom half o...

Страница 31: ...bottom half of the back cane to the wheelchair 7 Remove the existing bottom half of the back cane from the wheelchair NOTE The existing insert will be reused 8 Remove the insert from the existing bot...

Страница 32: ...he box and or the battery 3 Place batteries into battery box bottom Group 22 NF ONLY Battery WARNING After ANY adjustments repair or service and BE FORE use make sure all attaching hardware is tighten...

Страница 33: ...as shown in DETAIL A or DETAIL B of FIGURE 3 depending on battery type otherwise dam age to the battery cable may result when in stalling battery terminal caps 2 Connect battery cable s to battery ies...

Страница 34: ...ttery Terminal Post Group 22NF Battery POSITIVE Battery Terminal Post POSITIVE Red Battery Cable NEGATIVE Black Battery Cable DETAIL B 1 4 20 Hex Flange Locknut CONNECT BATTERY CABLE TO BATTERY TERMIN...

Страница 35: ...own in FIGURE 4 proceed to STEP 2 NEGATIVE Battery Terminal Post and Battery Clamp POSITIVE Battery Terminal Post Note position of battery clamp FIGURE 4 CONNECTING BATTERY CABLES BATTERY CLAMP METHOD...

Страница 36: ...ONNECTING BATTERY CABLE S TO BATTERY IES TERMINAL S POST S Hex Screw Negative BLACK Battery Cable Positive RED Battery Cable Battery Clamp POSITIVE Battery Terminal Post and Battery Clamp NEGATIVE Bat...

Страница 37: ...ERIES B A T T E R I E S MKIV RIIJOYSTICK Battery Discharge Indicator BDI NOTE As a general rule batteries should be recharged daily to assure the longest possible life and minimize the required chargi...

Страница 38: ...charging Larger batteries greater than 55 ampere hours or severely dis charged batteries may require up to sixteen 16 hours to be properly charged and equalized NOTE R2BASIC STANDARD Only If charger...

Страница 39: ...NG BATTERY BOXES INSTALLING REMOVING BATTERY BOXES FIGURE 8 WARNING NEVER unplug the battery cables by pulling on the wires Unplug the battery cables by pulling ontheconnectorONLY Otherwiseinjuryordam...

Страница 40: ...tMKIVcontrollermotorandbatteryleads reverse the following procedure 1 Disconnect the fastening straps that secure the nylon boot around the connected motor and battery leads 2 Disconnect the controlle...

Страница 41: ...eads and battery leads 2 Removethetwo 2 hexscrewsthatsecuretheMKIV controller onto the wheelchair NOTE When installing the MKIV controller onto the wheelchair use Loctite 242 on hex screws 3 Install t...

Страница 42: ...EPLACING BATTERY BOX RETAINING STRAP Slot Battery Box Tray Retaining Strap Retaining Strap Buckle R E T A I N I N G S T R A P PROCEDURE 10 RETAINING STRAP WARNING After ANY adjustments repair or servi...

Страница 43: ...e controller con nector BLUE 4 Re securethewiringharnessandmotorcablestothe crossbraces with new tie wrap 5 Reinstall the battery boxes Refer to INSTALLING REMOVING BATTERY BOXES in PROCEDURE 8 of thi...

Страница 44: ...should be replaced DISENGAGING ENGAGINGMOTORS WITH MOTOR LOCKS FIGURE 1 WARNING DO NOT engage or disengage the motor locks until the power is in the OFF position The motor lock disengagement engageme...

Страница 45: ...ndividual safety limits Invacare strongly recom mends ordering the wheel locks as an additional safeguard for the wheelchair user Installing Adjusting Wheel Locks NOTE Before adjusting or replacing th...

Страница 46: ...LOCKS in this procedure of the manual MOTORSw CLUTCHES Clutches RefertoDISEN GAGING ENGAGING MOTORS WITH CLUTCHES in this procedure of the manual 9 Engage the wheel locks and push against the wheel c...

Страница 47: ...ssemblies Replace if necessary 6 Makesurefrontforkiscompletelyincasterheadtube 7 Install nylon washer and secure with locknut WARNING Improperpositioningofthewasherwillprohibitthe free movement of the...

Страница 48: ...on handle by the clutch handle on the motor as shown in FIGURE 10 NOTE If the clutch handle on the motor is equipped with a rubber tip remove the rubber tip before installing the clutch extension hand...

Страница 49: ...e controller 10 Repeatprocedureforoppositesideofthewheelchair if necessary 11 Reinstall the battery boxes Refer to INSTALLING REMOVING BATTERY BOXES in PROCEDURE 8 of this manual REPLACING MOTOR GEARB...

Страница 50: ...wenty 20 degrees of incline reverse recline Make sure to use proper body mechanics use your legs or seek assistance if necessary to avoid in jury 1 Make sure the wheelchair is on a level surface 2 Inf...

Страница 51: ...ar either COUNTERCLOCKWISE away from back uphol stery to LOOSEN back headrest upholstery OR CLOCKWISE towards back upholstery to TIGHTEN back headrest upholstery Spreader Bar Headrest Upholstery Back...

Страница 52: ...y a dealer or qualified technician 1 Recline the back of the wheelchair until the gas cyl inder rod measures 3 21 32 of an inch 2 Turn the power of the joystick to the ON position NOTE ALL segments of...

Страница 53: ...Unscrew the existing gas cylinder from the operator ofthereclinercableassemblyandthepivotblockand remove the existing gas cylinder from the wheelchair 4 FingertightenjamnutonNEW gascylinderuntilitbot...

Страница 54: ...new gas cylinder and the bracket of the back cane 12 Reinstall the socket screw through the mounting bracket of the back cane nylon washer new gas cylinder nylonwasher mountingbracketandwasher andsec...

Страница 55: ...NING ThebackcanesMUSTbefastenedsecurelytothe seat frame BEFORE using the wheelchair Torque to 13 ft lbs 9 Reinstall the shoulder screw washer and locknut throughthebackcaneandseatframemountingholes 10...

Страница 56: ...address date of purchase indicate nature of the defect and if the product is serialized indicate the serial number Do not return products to our factory without our prior consent LIMITATIONS AND EXCLU...

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