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Version 2.4 (03/2020) Online

Translation of the original operating manual

Contents

3.4

Rating plate

3.5

RollerDrive EC5000 as a replacement for RollerDrive EC310

3.6

Product identification

3.7

Technical specifications

EC5000 20 W – AI/BI – 24 V DC

EC5000 35 W – AI/BI – 24 V DC

EC5000 50 W – AI/BI – 24 V DC

EC5000 20 W – AI/BI – 48 V DC

EC5000 35 W – AI/BI – 48 V DC

EC5000 50 W – AI/BI – 48 V DC

3.8

Performance data

EC5000 20 W – 24 V DC/48 V DC

EC5000 35 W – 24 V DC/48 V DC

EC5000 50 W – 24 V DC/48 V DC

3.9

Control systems for the RollerDrive EC5000

3.10

RollerDrive connector AI

3.11

RollerDrive connector BI

3.12

Dimensions of the motor shaft

3.13

Dimensions of the bearing housings on the non-cable side

EC5000 IP66

Transport and storage

4.1 Transport

4.2 Storage

Assembly and installation

5.1

Warning notices for installation

5.2

Installing the RollerDrive

Installing the attachment shaft

Attaching the non-cable side

Securing the RollerDrive in the side profile

5.3

Installation tool (accessory)

5.4

Warning notices for electrical installation

5.5

Electrical installation

Содержание RollerDrive EC5000 AI

Страница 1: ...INSPIRED BY EFFICIENCY Operating manual RollerDrive EC5000 AI BI 24 V 48 V DC Analogue Interface Bus Interface...

Страница 2: ...re subject to protection under copyright and other laws of protection The reproduction modification transmission or publication of any part of this document or of the entire document in any form is pr...

Страница 3: ...5 Dangers 12 Injury to persons 12 Electricity 12 Rotating parts 12 Heat 12 Work environment 12 Faults in operation 12 Maintenance 13 Unintentional start up 13 2 6 Interface to other devices 13 2 7 Ope...

Страница 4: ...4 V DC 48 V DC 31 EC5000 50 W 24 V DC 48 V DC 32 3 9 Control systems for the RollerDrive EC5000 33 3 10 RollerDrive connector AI 34 3 11 RollerDrive connector BI 35 3 12 Dimensions of the motor shaft...

Страница 5: ...tenance and cleaning 48 7 1 Maintenance 48 Checking the RollerDrive 48 Replacing the RollerDrive 48 7 2 Cleaning 48 8 Assistance in the event of faults 49 8 1 Troubleshooting 49 9 Decommissioning and...

Страница 6: ......

Страница 7: ...found online at www interroll com support All the information and advice in this operating manual has been compiled with respect to applicable standards and regulations as well as the current state of...

Страница 8: ...e Measure s for avoiding hazard Signal words indicate the type and severity of the consequences if measures to avoid the hazard are not observed DANGER Denotes an imminent hazard If measures to avoid...

Страница 9: ...amage Preventive measures 1 3 Symbols This symbol indicates useful and important information This symbol indicates a requirement that must be fulfilled before carrying out assembly or repair work This...

Страница 10: ...ea of application and general safety regulations must be adhered to 2 2 Proper use The RollerDrive may only be used in an industrial environment for industrial purposes within the stipulated performan...

Страница 11: ...sed as a safety relevant component or for performing safety relevant functions 2 4 Qualification of personnel Non qualified personnel are unable to identify risks and are therefore exposed to higher l...

Страница 12: ...o the RollerDrive and ensure that it cannot be unintentionally switched on again Rotating parts Keep fingers and hair away from moving parts Persons with long hair should wear a hair net Close fitting...

Страница 13: ...alysed during the development installation and commissioning of the conveyor system as a whole Following the integration of the RollerDrive into a conveyor system the entire system must be checked for...

Страница 14: ...or HP 5448 24 V DC 48 V DC Interroll MultiControl AI BI RollerDrive EC5000 AI BI 24 V DC 48 V DC Interroll DriveControl 20 54 2048 Also ensure that you adhere to the information given in the operatin...

Страница 15: ...r shaft 3 Bearing 6 Motor connector with colour ring and cable Colour rings on the connectors The motor connector features a colour ring in order to make the various versions of the RollerDrive EC5000...

Страница 16: ...d If the motor does not reach a certain speed within a specified time an error signal is set This error signal is automatically reset after 10 seconds How the EC5000 AI behaves Once the target value i...

Страница 17: ...ionally Troubleshooting must be carried out via the control system Holding brake zero motion hold The RollerDrive EC5000 is equipped with an electronic holding brake that allows it to be used in slope...

Страница 18: ...ating hours ready for operation Runtime time during which motor is rotating Minimum temperature Maximum temperature Actual temperature Number of quick stops Average power Number of revolutions So call...

Страница 19: ...ve is working within the specified power limits Yellow The rated power of the RollerDrive has been exceeded Red The power of the RollerDrive is 120 of the rated power Frequency of errors The frequency...

Страница 20: ...the RollerDrive EC5000 BI The EC5000 BI is supplied with the following acceleration values for an optimum acceleration ramp Gear 9 1 13 1 18 1 21 1 30 1 42 1 49 1 78 1 108 1 Acceleration value in mm s...

Страница 21: ...e able to use the RollerDrive as intended Rating plate 1 Manufacturer 8 Electrical connected loads 2 Designation 9 Protection rate 3 Type designation 10 Calendar week year of manufacture 4 DF Deep Fro...

Страница 22: ...the RollerDrive EC5000 24 V DC 50 W AI as a replacement for the RollerDrive EC310 any extension cables used must be replaced Note the different speeds as a result of the different rated speeds of the...

Страница 23: ...mm 60 mm Tube material Stainless steel Zinc plated steel Chromium plated steel Aluminium Tube sleeve PVC hose 2 mm 5 mm PU hose 2 mm Rubber coating 2 5 mm Tapered elements 1 8 2 2 Installation length...

Страница 24: ...r IP66 UL type rating Type rating 2 optional Ambient temperature in operation 0 C to 40 C Ambient temperature for transport and storage 30 C to 75 C Altitude of installation site Max 1000 m 4 All data...

Страница 25: ...bient temperature in operation 0 C to 40 C 30 1 42 1 49 1 30 C to 40 C Ambient temperature for transport and storage 30 C to 75 C Altitude of installation site Max 1000 m 5 All data applies for an amb...

Страница 26: ...2 optional Ambient temperature in operation 30 C to 40 C Ambient temperature for transport and storage 30 C to 75 C Altitude of installation site Max 1000 m 5 All data applies for an ambient temperatu...

Страница 27: ...rating Type rating 2 optional Ambient temperature in operation 0 C to 40 C Ambient temperature for transport and storage 30 C to 75 C Altitude of installation site Max 1000 m 4 All data applies for a...

Страница 28: ...bient temperature in operation 0 C to 40 C 30 1 42 1 49 1 30 C to 40 C Ambient temperature for transport and storage 30 C to 75 C Altitude of installation site Max 1000 m 5 All data applies for an amb...

Страница 29: ...2 optional Ambient temperature in operation 30 C to 40 C Ambient temperature for transport and storage 30 C to 75 C Altitude of installation site Max 1000 m 5 All data applies for an ambient temperatu...

Страница 30: ...0 02 1 37 3 44 3 44 5 50 78 1 0 23 0 01 2 02 5 43 5 43 8 68 108 1 0 17 0 01 2 82 7 57 7 57 12 12 All data applies for an ambient temperature of 20 C Before the run in the values can vary by up to 20 A...

Страница 31: ...60 0 03 1 49 3 74 3 74 5 98 42 1 0 43 0 02 2 07 5 18 5 18 8 28 49 1 0 37 0 02 2 42 6 04 6 04 9 66 78 1 0 23 0 01 3 55 9 54 9 54 13 00 108 1 0 17 0 01 4 95 13 00 13 00 13 00 All data applies for an amb...

Страница 32: ...58 2 54 13 1 1 39 0 06 0 91 2 29 2 29 3 66 18 1 1 00 0 04 1 27 3 17 3 17 5 07 21 1 0 86 0 04 1 48 3 70 3 70 5 92 30 1 0 60 0 03 2 13 5 34 5 34 8 54 42 1 0 43 0 02 2 96 7 40 7 40 11 83 49 1 0 37 0 02 3...

Страница 33: ...ol system Analogue interface Bus interface 24 V 48 V 24 V 48 V 20 W 35 W 50 W 20 W 35 W 50 W 20 W 35 W 50 W 20 W 35 W 50 W DriveControl 20 DriveControl 54 X X DriveControl 2048 X X X X X X ZoneControl...

Страница 34: ...Low anti clockwise High clockwise 3 Blue Earth for power supply and signal Earth 4 Black Error output Open collector UCESAT 0 5 V DC at IC 5 mA UMAX 30 V DC ICMAX 5 mA Error High signal No error Low s...

Страница 35: ...tio and the voltage rating of the analogue speed signal 3 11 RollerDrive connector BI Pin Colour Function Value 1 Brown Input of the power supply Rated voltage Voltage range 24 V DC 18 to 28 V DC 48 V...

Страница 36: ...of protection IP66 RL Reference length order length EL Installation length clearance between the side profiles 3 13 Dimensions of the bearing housings on the non cable side PolyVee drive head with 11...

Страница 37: ...roduct information 2 grooves and conical hexagonal spring shaft 2 grooves and M8 internal thread attachment Toothed belt drive head with M8 internal thread attachment Hexagonal spring shaft conical M8...

Страница 38: ...03 2020 Online Translation of the original operating manual Product information EC5000 IP66 2 grooves and M8 internal thread attachment M8 internal thread attachment PolyVee drive head with M8 intern...

Страница 39: ...amage If any damage has been identified photograph the damaged parts In the event that damage has been incurred during transport inform the shipping agent or Interroll immediately to ensure that you d...

Страница 40: ...inger guard to prevent fingers from getting caught in the PolyVee belt or round belt Affix suitable warning notices pictograms to the conveyor NOTE An improper approach to installing the RollerDrive c...

Страница 41: ...ng structure etc Improper earthing can lead to a build up of static charge which can result in a malfunction or premature failure of the RollerDrive and or the connected control system Remove packagin...

Страница 42: ...the opening in the side profile Release the hexagonal spring shaft so that it springs into the opening of the side profile Inserting the internal thread shaft pin Place a washer on a M8x20 screw Alig...

Страница 43: ...ut is pre fitted and secured in the correct position Do not twist the inner nut Secure the inner nut with a flattened counter ratchet with a 17 mm width across flats accessory to prevent it from twist...

Страница 44: ...attached roller and the roller RollerDrive that has not yet been attached Rotate the PolyVee clamping aid by 90 so that the rollers are positioned in the cut outs intended for them The belt is optimal...

Страница 45: ...ssively high tensile or pressure loads Bending the RollerDrive cables or sliding the attachment nut on too forcefully can damage the insulation of the cables which can lead to the failure of the Rolle...

Страница 46: ...h induction Do not slide any objects over the roller conveyor by hand Do not turn the RollerDrive by hand 6 2 Start up Check before the initial start up Ensure that there are no points of contact betw...

Страница 47: ...n on the conveyor and monitor this to ensure it is carried out correctly Take the ambient conditions into account during operation see Technical specifications on page 24 6 4 Procedure in the event of...

Страница 48: ...lled behaviour start up wrong direction of rotation Check RollerDrive cable extension cable weekly for visible damage Checking the RollerDrive If the RollerDrive is not secured according to the instal...

Страница 49: ...oting Fault Possible cause Remedy RollerDrive does not run No wrong supply voltage Check the 24 V DC 48 V DC power supply RollerDrive connector is not connected correctly Check the cable connection Wr...

Страница 50: ...power to the RollerDrive and ensure that it cannot be unintentionally switched on again 9 1 Decommissioning Disconnect the RollerDrive cable from the control system Remove the outer nut from the moto...

Страница 51: ...Control S 1004023 ConveyorControl GatewayControl PROFIBUS S 1004026 GatewayControl PROFINET S 1000275 GatewayControl Ethernet IP S 1001732 CentralControl S 1004027 SegmentControl S 1004024 ComControl...

Страница 52: ...6 2 75 S 1111217 286 2 90 S 1111220 314 2 100 S 1111222 336 2 120 S 1111224 376 3 60 300 S 1111216 256 3 75 S 1111219 286 3 90 S 1111221 314 3 100 S 1111223 336 3 120 S 1111225 376 PolyVee clamping ai...

Страница 53: ...re applicable The commissioning of the incomplete machine is prohibited until the conformity of the overall machine system in which it is installed with the EC Machinery Directive has been declared Au...

Страница 54: ...INSPIREDBY EFFICIENCY 2020 INTERROLL EN 03 2020 Version 2 4...

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