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TABLE OF CONTENTS

PAGE

PREFACE ...................................................................................................................... 1

CHAPTER I GENERAL DESCRIPTION .......................................................................... 2

SYSTEM DESCRIPTION ................................................................................... 2

DESIGN DATA................................................................................................... 2

EXPLODED VIEW, SCR .................................................................................... 4

DESCRIPTION, EXPLODED VIEW, SCR .......................................................... 5

EXPLODED VIEW, RC-SC-R ............................................................................. 7

DESCRIPTION, EXPLODED VIEW, RC-SC-R ................................................... 8

ELECTRICAL SCHEMATIC, DUAL CARB, DIRECT WIRE............................... 10

ELECTRICAL SCHEMATIC, S-68-B ................................................................ 11

GENERAL FLOW VIEW ................................................................................... 12

FLOW CHARTS ............................................................................................... 13

THEORY OF OPERATION .............................................................................. 14

CHAPTER II INSTALLATION ....................................................................................... 18

UNPACKING AND INSPECTION ..................................................................... 18

SELECTING LOCATION .................................................................................. 19

LOCATION RECOMMENDATIONS FOR SCR ................................................. 19

INSTALLATION ............................................................................................... 19

INSTALL HIGH PRESSURE CO2 REGULATOR, CO2 CYLINDER

AND LINES ...................................................................................................... 20

INSTALL LOW PRESSURE REGULATOR AND LINES ................................... 20

INSTALL WATER FILTER ASSEMBLY, (OPTIONAL) ...................................... 21

INSTALL WATER PRESSURE REGULATOR, (OPTIONAL) ............................ 21

INSTALL WATER HOLDING TANK, (OPTIONAL) ............................................ 21

INSTALL DRAIN LINE...................................................................................... 22

INSTALL B.I.B. OR SYRUP TANKS AND ACCESSORIES .............................. 22

CONNECTING WATER INLET ........................................................................ 22

ELECTRICAL REQUIREMENTS ...................................................................... 22

CHAPTER III PREPARATION ...................................................................................... 23

PREPARING SYSTEM FOR OPERATION ....................................................... 23

PREPARING AND STARTING REFRIGERATION UNIT .................................. 23

ACTIVATE HIGH PRESSURE CO2 SYSTEM .................................................. 23

ACTIVATE LOW PRESSURE CO2 GAS AND SYRUP SYSTEMS ................... 24

ADJUST WATER FLOW RATE ........................................................................ 24

ADJUST WATER-TO-SYRUP “RATIO” ............................................................ 24

ADJUST SIZE OF DRINK DISPENSED ........................................................... 24

CHAPTER IV OPERATORS INSTRUCTIONS .............................................................. 25

DAILY PRE-OPERATION CHECK ................................................................... 25

REPLENISHING CO2 SUPPLY ....................................................................... 25

REPLENISHING SYRUP SUPPLY ................................................................... 25

COOLING UNIT MAINTENANCE ..................................................................... 25

CHECKING WATER BATH .............................................................................. 26

CHANGING WATER BATH .............................................................................. 26

ADJUSTMENTS .............................................................................................. 26

ADJUSTING WATER FLOW RATE .................................................................. 26

ADJUSTING WATER-TO-SYRUP “RATIO” OF DISPENSED PRODUCT ......... 26

ADJUSTING SIZE OF DRINK DISPENSED ..................................................... 26

TESTING FOR LEAKS..................................................................................... 26

Содержание SPACE CADET RC-SC-R

Страница 1: ...IC I S P A C EC A D E T IN S T A LLA T IO NA N DS E R V IC E M A N U A L IN T E R N A T IO N A LC A R B O N ICIN C 16630K O A LAR D A D E LA N T O C A 92301 SC R R C SC R 1 03...

Страница 2: ...ling operating servicing and maintaining this equipment Refer to Table of Contents for page location of detailed information to answer questions that arise during installation operating service and ma...

Страница 3: ...TER PRESSURE REGULATOR OPTIONAL 21 INSTALL WATER HOLDING TANK OPTIONAL 21 INSTALL DRAIN LINE 22 INSTALL B I B OR SYRUP TANKS AND ACCESSORIES 22 CONNECTING WATER INLET 22 ELECTRICAL REQUIREMENTS 22 CHA...

Страница 4: ...GAGED 37 SHORT CYCLING OF WATER PUMP MOTOR 37 WATER PUMP CAPACITY TOO LOW 37 WATER PUMP OPERATES BUT WATER PUMP DOES NOT PUMP 37 FROZEN WATER BATH 38 COOLING OR CONDENSING UNIT NOT OPERATIONAL 38 AGIT...

Страница 5: ...e first patented dispensing valve to dispense bulk beverage with carbonation equal to or in excess of bottled beverages A valve with three flavors and soda was another first We were the first to incor...

Страница 6: ...nd drainage Other items that will be required if used in B I B Bag in Box or transfer tank FIGAL installations will be high pressure regulator Low pressure regulator connecting lines quick couplers or...

Страница 7: ...sure Incoming Water Pressure Regulator Optional 25 40 C02 High Pressure Regulator Carbonated units only PSI 65 75 C02 Low Pressure Regulator Carbonated Flavored units only BIB Approx 40 PSI C02 Low Pr...

Страница 8: ...IA TITL E DATE DRN BY CH K BY APPR BY IC I SPA C EC A D ETR EM O TE S C R 1 6 05 G LW 34 35 1 5 6 9 8 3 4 3 4 16 10 11 12 13 15 18 19 20 21 23 22 22 24 25 27 26 28 29 30 39 40 41 43 33 48 55 47 49 51...

Страница 9: ...PUMP 10 1 S0668 WATER LINE COPPER 11 1 S0203 UNION 12 1 S0262 CARBONATOR TANK ASSEMBLY 13 1 S0073 48 PROBE ASSEMBLY 14 1 S0208 A WATER REGULATOR OPTIONAL 15 1 S0666 WATER COIL W YOKE 16 1 S0513 A ICE...

Страница 10: ...8 MP X 1 4 MF 38 1 S0650 Y STRAINER BRASS 39 2 A0045 5 16 X 18 1 2 FLANGE WHIZ LOCK SCREW 40 1 S0200 CARBONATOR PUMP 100 GPH 41 1 S0106 CLAMP V BAND CLAMP 42 1 S0096 MOTOR 43 1 E0141 9 CORD 44 1 AEA3...

Страница 11: ...EC IR C U L A TIN GSPA C E C A D ETR EM O TE R C S C R 1 20 05 G LW 36 37 39 50 40 46 38 43 44 45 49 48 41 42 47 1 7 8 13 12 11 3 4 6 5 26 21 15 16 17 18 20 23 24 25 28 29 27 27 30 31 33 32 34 35 51...

Страница 12: ...6H X 1 4 FF 15 1 S0670 WATER LINE COPPER 16 1 S0203 UNION 17 1 S0262 CARBONATOR TANK ASSEMBLY 18 1 S0073 48 PROBE ASSEMBLY 19 1 S0208 A WATER REGULATOR 20 1 S0666 WATER COIL W YOKE 21 1 S0513 A ICE BA...

Страница 13: ...A0014 SCREW 10 X 1 2 PH T H S S COMBO 54 2 S0533 SWIVEL ELBOW 90 DEGREE 1 4 FF X 5 16 H SS 55 2 S0592 HALF UNION S S 3 8 MP X 1 4 MF 56 1 S0651 STRAINER PLASTIC 57 1 S0640 NIPPLE 3 8 MP S S HEX 58 1...

Страница 14: ...m onlyG rounded 120V A C G R E E N G R E E N G R E E N G R E E N G R E E N E LE C T R IC A LS C H E M A T IC120V O LT N O T E IFU S IN GE X T R A120V A C C E S S O R IE SS U C HA SR E C IR C U LA T I...

Страница 15: ...G LE RE CIRC M O T O R O N O F F PO W ER G 1 G 2 G 3 G 4 IB C 1 IB C 2 C U 1 C U 2 B 1 B 2 B 3 B 4 B 5 M O TO R 1 M O TO R 2 SH O R T L O N G G N D O N O F F A 2 A 3 A 4 A 5 S 6 8 B G RE E N BLACK W H...

Страница 16: ...S 208 A REFRIGERATED WATER FROM WATER BATH A CONTINUOUS LOOP EXPOSED LINES TO WRAPPED WITH INSULATION AND THEN FINISHING TAPE EXPOSED LINES TO WRAPPED WITH INSULATION AND THEN FINISHING TAPE IT IS RE...

Страница 17: ...ODUCTTUBING S 488SYRUPCOIL POST COOL COILS 488 P PRE COOL COILS 488 P TODUCTTUBING FROMDUCTTUBING FROMB I B TODUCTTUBING S 488SYRUPCOIL FROMB I B TODUCTTUBING S 488SYRUPCOIL FROMB I B TODUCTTUBING S 4...

Страница 18: ...s from a C02 cylinder through high pressure regulator S 101 The high pressure regulator regulates the CO2 feeding the SCR and should be set at 65 75 PSI The gas after leaving the high pressure regulat...

Страница 19: ...ter within the stainless steel mixing tank The force created by this jet of fresh water entering the mixing tank causes all the water within to cascade and foamesce through the carbon dioxide gas area...

Страница 20: ...tape the soda line and one syrup line to the inside of the out going water circulating tubing and tape the remaining two syrup lines to the inside of the return water circulating tubing When there is...

Страница 21: ...5 pounds per foot rise The pressure drop within a carbonated water line should not exceed 30 P S I When soda lines are run more than 10 feet in any one direction a minimum of 3 8 tubing is recommended...

Страница 22: ...inspector to substantiate any necessary claim File claim with delivering agency not International Carbonic Inc Unpack LOOSE SHIPPED PARTS At this time make sure all parts listed are present and in goo...

Страница 23: ...se as possible to water source Half inch gate valve recommended for water connection 4 Enough space must be allowed to install C02 cylinder syrup containers racks pumps water filter etc 5 Position uni...

Страница 24: ...d gas charging line S 105 3 A line must be fabricated at this time Cut inner braid tubing to size and install nipple S 145 and nut S 150 to each end of tubing making sure either oetiker or ferrule is...

Страница 25: ...RE REGULATOR OPTIONAL If water pressure exceeds 40 psi a water pressure regulator or water pressure reducing valve should be installed in the water supply line and adjusted to maintain a pressure of 2...

Страница 26: ...STALLED AND MAINTAINED ACCORDING TO FEDERAL STATE AND LOCAL LAWS The water connection on the SCR is made to a flexible water line by means of a 3 8 male flare Due to the large capacity of the pump any...

Страница 27: ...oling the water bath will now commence With ambient and water temperature of 75 degree F initial pull down or formation of complete ice bank will take approximately 5 hrs When full ice bank has been f...

Страница 28: ...f diet drink regulator is required turn C02 diet drink pressure regulator screw clockwise until the pressure is 6 to 10 psi 6 Dispense syrup from dispensing valves until all air is purged from syrup l...

Страница 29: ...d if necessary replenished as instructed see CHAPTER II REPLENISHING SYRUP SUPPLY Syrup supply must be checked daily and if necessary replenished as instructed see CHAPTER II COOLING UNIT MAINTENANCE...

Страница 30: ...ls tank etc should be cleaned Fill water bath to the top of the standpipe S 657 ADJUSTMENTS Periodically C02 regulators should be checked for proper pressure settings and if necessary adjust as instru...

Страница 31: ...ak in the carbonator circuit 6 After it has been determined that there are no leaks in the carbonator circuit open C02 cylinder valve and adjust low pressure regulator to 15 psi Allow enough time for...

Страница 32: ...the carbonator and syrup tanks These pressures should not change If a change occurs repeatedly contact your local service agency It is suggested to make a comment about this occurrence in NOTE SECTIO...

Страница 33: ...electrical socket CHECKING CHANGING WATER BATH Periodically check water level in water bath If it is low more water should be added for maximum product cooling Before adding more water water bath and...

Страница 34: ...se clogged flow of water through system Water pump with no screen or a defective screen in the strainer would allow foreign particles into water system and create a health hazard 1 Unplug power cord f...

Страница 35: ...valve on C02 cylinder 6 Pull up on carbonator tank relief to relieve C02 pressure from tank 7 Eliminate leak tighten bad connections or replace defective Probe assembly water double check valve S 20 g...

Страница 36: ...double check valve outlet Remove double check from water pump outlet fitting 2 Remove one check valve from other then disassemble each check valve as shown 3 Wipe each part with clean lint free cloth...

Страница 37: ...EEVE SEAT RETAINER CHECK VALVE 4 3 S 11 BALL CHECK VALVE 5 3 S 10 SPRING CHECK VALVE 6 3 S 9 GASKET CHECK VALVE 7 2 S 6 1 8 BODY BASE CHECK VALVE 8 1 S 16 ADAPTOR HOUSING DOUBLE CHECK VALVE 9 1 S 15 H...

Страница 38: ...ick disconnects in warm water then connect Q C D s or syrup C02 quick disconnects to container 4 Activate valve until syrup flows from valve normally See CHAPTER II CHANGING WATER FILTER CARTRIDGE Fol...

Страница 39: ...int as an adjustment is 40 psi for B I B and 30 psi for transfer tanks NOTE After primary adjustment on low pressure regulator always go to farthest serving station from syrup storage area and adjust...

Страница 40: ...f dirty clean with soft bristle brush Clean exteriors of valve with a soft clothe and warm water Replace valve nozzle then go to step 3 3 Fill syrup lines with a caustic based low sudsing non perfumed...

Страница 41: ...n and or open electrical circuit Carbonated water leak 1 2 3 4 5 Replace water pump Replace carbonator tank electrode Replace L L C assembly Tighten connection and or repair open ground circuit Find a...

Страница 42: ...uction or re Attach propeller Voltage must be at least 110 volt at terminals Tighten connection or replace broken wiring Replace agitator motor Compressor does not operate 1 2 3 4 5 6 7 8 No power sou...

Страница 43: ...nect not attached correctly Loose electrical connection of syrup solenoid and or open electrical connection Frozen water bath 1 2 3 4 5 6 7 8 Replenish syrup supply Straighten syrup lines Change CO2 c...

Страница 44: ...on sharp edges of the ice Water to syrup ratio to low or too high 1 2 3 Syrup flow regulator not properly adjusted CO2 gas pressure in syrup tanks insufficient Syrup tubing I D insufficient 1 2 3 Adju...

Страница 45: ...e M otordoesnot engage Possiblebadm otor Pum p replace R eturnm otorspade toterm inalM otor 1 M otor Pum pdoes engage R e installm otor spadetoterm inal M otor 1 G otoelectrode Electrode D isconnect e...

Страница 46: ...d e rise m p ty C h a n g eC 0 2c ylin d e r H i p re ssu rere g u la to r isse ttolo wo r m a lfu n c tio n in g A d ju stC O 2p re ssu re a tam in im u mo f 2 5P S I a b o vew a te rp re ssu re C h...

Страница 47: ...nsesyruponlyand or pressurereliefm ayengage N OEX C ESSIV EPR ESSU R EA T V A LV EO RPR ESSU R ER ELIEF SY M PTO N S V alvew illdispensesyrupandgas only Possibleloudnoisefrom w aterpum p N ogroundatLL...

Страница 48: ...___________________________________________________________________________________________ ___________________________________________________ ________________________________________________________...

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