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11

O&I manual

5.   ELECTRIC WIRING

5.2 Power supply specification

Table 5-1

Outdoor power supply

Power
supply

Manual 
 switch

Fuse

Wiring

Item

Model

220V 3N
~ 60Hz

250A

220A

According to
the actual 
distance of 
wiring,70mm

2

or lager for
each unit.

ICHS-420KC-5

5.3.1 No additional control components are required in the 
electric cabinet (such as relay, and so on), and the power supply 
and control wires not connected with the electric cabinet are not 
allowed to go through the electric box. Otherwise, electromag-
netic interference may cause failure of the unit and control 
components and even damages to them, which thus lead to 
protective failure. 
5.3.2 All cables led to the electric box should be supported 
independently but by the electric box. 
5.3.3 The strong current wires generally pass the electric box, 
and 220-230V alternating current may also pass the control 
board, so wiring connection should conform to the principle of 
separation of strong current and weak current, and the wires of 
power supply should be kept more than 100 mm away from the 
control wires. 
5.3.4 Only use 220V 3N~ 60Hz rated power supply for the unit, 
and the maximum allowable range of voltage is 198V~242V. 
5.3.5 All electric wires must conform to local wiring connection 
norm. The suitable cables should be connected to power supply 
terminal through wiring connection holes at the bottom of the 
electric cabinet. According to Chinese standard, the user is 
responsible for providing voltage and current protection for the 
input power supply of the unit. 

5.3 Requirements of wiring connection

5.3.6 All power supplies connected to the unit must pass one 
manual switch, to ensure that the voltages on all nodes of 
electric circuit of the unit are released when the switch is cut off. 
5.3.7 The cables of correct specification must be used to supply 
power for the unit. The unit should use independent power 
supply, and the unit is not allowed to use the same power supply 
together with other electric devices, to avoid over-load danger. 
The fuse or manual switch of the power supply should be 
compatible with working voltage and current of the unit. In case 
of parallel connection of multiple modules, the requirements of 
wiring connection mode and configuration parameters for the 
unit are shown in the following figure. 
5.3.8 Some connection ports in the electric box are switch 
signals, for which the user needs to provide power, and the rated 
voltage of the power should be 220-230VAC. The user must be 
aware that all power supplies they provided should be obtained 
through power circuit breakers (provided by the user), to ensure 
that all voltages on the nodes of the provided power supply 
circuit are released when the circuit breakers are cut off. 
5.3.9 All inductive components provided by the user (such as 
coils of contactor, relay, and so on) must be suppressed with 
standard resistance-capacitance suppressors, to avoid 
electromagnetic interference, thus leading to failure of the unit 
and its controller and even damages to them. 
5.3.10 All weak current wires led to the electric box must apply 
shielded wires, which must be provided with grounding wires. 
The shield wires and power supply wires should be laid 
separately, to avoid electromagnetic interference. 
5.3.11 The unit must be provided with grounding wires, which 
are not allowed to be connected with the grounding wires of gas 
fuel pipelines, water pipelines, lightning conductors or 
telephones. Improper earth connection may cause electric 
shock, so please check whether earth connection of the unit is 
firm or not frequently. 

Outdoor power supply

Outdoor 
  unit 1

Outdoor 
  unit 2

Outdoor 
  unit 3

Outdoor 
  unit 4

Outdoor 
  unit N

Manual switch

Manual switch

Manual switch

Manual switch

Manual switch

Only 8 modular units can be combined at most. 

NOTE

5.4 Wiring steps

Step 1. Check the unit and ensure that it is connected with 
grounding wires correctly, to avoid leakage, and the grounding 
devices should be mounted in strict accordance with the 
requirements of electrical engineering rules. The grounding 
wires can prevent electric shock. 
Step 2. The control box of the main power switch must be 
mounted in a proper position.
Step 3. Wiring connection holes of the main power should be 
provided with glue cushion. 
Step 4. The main power and neutral wires and grounding 
wires of power supply are led into the electric box of the unit.  

Fig. 5-1

5.1 Electric wiring

1. The air-conditioner should apply special power supply, whose 
voltage should conform to rated voltage. 
2. Wiring construction must be conducted by the professional 
technicians according to the labeling on the circuit diagram.
3. The power wire and the grounding wire must be connected 
the suitable terminals.
4. The power wire and the grounding wire must be fasten up by 
suitable tools. 
5. The terminals connected the power wire and the grounding 
wire must be fully fastened and  regularly checked, in case to 
become flexible.  
6. Only use the electric components specified by our company, 
and require installation and technical services from the 
manufacturer or authorized dealer. If wiring connection fails to 
conform to electric installation norm, failure of the controller, 
electronic shock, and so on may be caused. 
7. The connected fixed wires must be equipped with full 
switching-off devices with at least 3mm contact separation. 
8. Set leakage protective devices according to the requirements 
of national technical standard about electric equipment.
9. After completing all wiring construction, conduct careful check 
before connecting the power supply. 
10. Please carefully read the labels on the electric cabinet. 
11. The user’s attempt to repair the controller is prohibited, since 
improper repair may cause electric shock, damages to the 
controller, and so on. If the user has any requirement of repair, 
please contact the maintenance center.

CAUTION

Содержание ICHS-420KC-5

Страница 1: ...AIR COOLED MODULAR CHILLER MAN I IOCH35 0715 intensity mx INSTALLATION OWNER S MANUAL ICHS 420KC 5 35 TONS...

Страница 2: ...MAIN PARTS OF THE UNIT Air outlet Air outlet Air inlet Air inlet Air inlet Air inlet NO NAME Top cover NAME Condenser Compressor Evaporator NO Electric control box Water outlet Water inlet Compressor...

Страница 3: ...compact structure and easy transportation and lifting and in the meanwhile it also saves facilities including cooling tower cooling pump and so on for the user and reduces installation cost The units...

Страница 4: ...nd could result in cutting injuries 1 O I manual Never inspect or service the unit by yourself Ask a qualified service person to perform this work Do not dispose this product as unsorted municipal was...

Страница 5: ...chemicals to become deposited in the unit which could endanger the health of those who are hypersensitive to chemicals Do not place appliances which produce open fire in places exposed to the air flow...

Страница 6: ...e people due to transfer of noise and vibration The base of the unit is provided with installation holes which can be used to connect the unit and the foundation firmly 3 1 7 In case of installation o...

Страница 7: ...3 1 and the space between adjacent modular units should not be less than 300mm the installation can also follow the direction B and C as shown in Fig 3 2 the spaces between the unit and the obstacle a...

Страница 8: ...therwise the performance of the unit will decline c The inlet pipe of the evaporator must be provided with a target flow controller to realize flow break protection for the unit Both ends of the targe...

Страница 9: ...zing pump is started up in winter For the water pipeline network including filters and heat exchangers dreg or dirt may seriously damages the heat exchangers and water pipes The installation persons o...

Страница 10: ...ow and three way resistance two way resistance or three way resistance as well as filter resistance H4 the longest terminal resistance 4 7 2 Installation the pump a The pump should be installed at the...

Страница 11: ...imal flow value prior to ex factory They should not be adjusted below the ex factory setting value or they may suffer failure After installing flow switches please press the flow switch lever several...

Страница 12: ...its with 2 modules 8 module units can be connected at mostly No 1 unit No 0 address main unit No n unit n 8 No n 1 unit No 2n 3 address No 2n 1 address Fig 4 8 less than 8 modules 9 O I manual No 1 ad...

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Страница 14: ...so on must be suppressed with standard resistance capacitance suppressors to avoid electromagnetic interference thus leading to failure of the unit and its controller and even damages to them 5 3 10 A...

Страница 15: ...nnection of control wires of pump the control wires of AC contactor of pump must pass the connection terminals p1 and P2 of the main unit as shown in Fig 5 3 Step 12 The connection way of the wire con...

Страница 16: ...E4 Under refrigeration mode and heating mode conduct adjustment according to the magnitude of unit outlet water temperature Adjustment range of constant speed capability ON and OFF Total outlet water...

Страница 17: ...ng and heating capability adjustment pump control auxiliary electric heater control total effluent temperature detection and water flow switch detection COM O 485 communication port fault code E2 high...

Страница 18: ...ng the auxiliary electric heater Attention Under heating mode when the main unit board detects total water outlet temperature to be lower than 45 the switch will be closed and the auxiliary electric h...

Страница 19: ...r flow specified in Table 7 1 6 2 Check item table after installation Checking item Description Yes No Whether installing site is meet for requirements Whether water system is meeting for requirements...

Страница 20: ...electric control schematic diagram or the faults caused by water breaking while the unit is in operation should be the user s responsibility Do not re start the unit within 10 min after the unit is s...

Страница 21: ...e which flashes with 2HZ and then adjust the minute by pressing Page up temperature and Page down temperature If no adjustment is made 8 seconds after entering the time setting state the time setting...

Страница 22: ...manual settings mode Press ADD and ADD keys to select how many unit is launch into running Press OK key to save the settings Unit will run after press ON OFF key 3 minutes later Turn off the unit Whe...

Страница 23: ...the system Eliminate incrustant Eliminate incrustant Check water temperature See Excessive high air suction pressure Check chilling water temperature Refrigerant leakage or insufficient refrigerant vo...

Страница 24: ...voltage protection Reference to mention in above the parts of air suction and discharge pressure error Replace damaged assembly Find out the error type and carry out the corresponding measure to settl...

Страница 25: ...ormal it displays There will be no display under the failure state of main unit communication connection d If it is under the host computer network control Network ON Network ON displays otherwise the...

Страница 26: ...s needed to wait for the up to date data of the modular unit received and selected by wired controller Before receiving the data the wired controller only displays on the data display Up area and the...

Страница 27: ...ressure Connection must be renewed after injection is completed Never inject oxygen acetylene or other flammable or poisonous gas to the refrigeration system at leakage detection and air tight test On...

Страница 28: ...k temperature of chilled water or hot water Inlet Outlet 6 check air temperature of air side heat exchanger Inlet Outlet 7 Check refrigerant suction temperature and superheating temperature Refrigeran...

Страница 29: ...utdoor temperature Compressor Air temperature of air side heat exchanger Temperature of chilled water or hot water Current of cooling water pump or hot water pump Dry bulb Wet bulb Indoor temperature...

Страница 30: ...kPa Fin coil model Shell tube type heat exchanger Control of wired controller manual auto startup running state display failure alert etc High or low pressure switch freeze proof device water flow vol...

Страница 31: ...M1 A A Heat1A COMP1A U V W KM2 COMP1B KM3 COMP2A KM4 Heat2B COMP2B Y G U V W U V W U V W Y G Y G Y G KM2 KM1 KM6 KM5 KM4 KM3 A B C A A B C A A B C A A B C Heat1B Heat2A KM5 A FAN1A U V W KM6 FAN1B KM7...

Страница 32: ...VKRX OG EH VKRUWH U WKDQ P Black Yellow Gray Query Fault 1RWHV 7K H ZLULQ J GLDJ UDP RI DX LO LDU KHDWH U DQG SXPS L V MXVW IRU UHIHUHQF H SOHD VH IROOR Z WKH LQ VWUXFWLRQ V RI FRUUH VSRQGLQJ DX LOLD...

Страница 33: ......

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