background image

INSTALLATION

W-GV/2, W-GV/3, W-GV 8 and W-GV 10 —

March

2015 — EN

9

Figure 13: Air traps should be avoided

Figure 14: Ventilating an air trap

Special  attention  should  be  paid  to  the  ventilation  of  the
system.  The expansion  tank  for  the  coolant is  also  used  to
release air  bubbles  and  makes  it  possible  to  add  coolant  into
the system in an easy way. This expansion tank should be at the
highest point of the system and mounted as high as possible.

Most  cooling  problems  originate  from  air  traps
blocking the circulation of the engine coolant.

We  use  a  pressurised  system.  Wherever  the  radiators  are
mounted, it  is  necessary  to  ventilate  the  exhaust  manifold  of
the engine. The exhaust manifold has an 8 mm connection for
ventilation. The delivery includes 8 mm high pressure and high
temperature  resistant  hose  in  the  to  connect  the  hose
connection on the side of the manifold to the expansion tank.
The cooling system should be filled with long-life G12+ cooling
liquid. Initially  the  engine  cooling  system  can  be  filled  via  the
cap on the exhaust manifold of the engine. However, when the
radiator is above the engine one can only fill the system to the

level of the manifold. Additional filling has to be done via the
expansion tank.

Figure 15: Outgoing circuit connected to the expansion tank

When the radiator is flat mounted on the roof, the expansion
tank should be mounted a little higher. (see Figure 16, detail B).

Figure 16: Low profile radiator assembly on the roof

2.9

DRY EXHAUST SYSTEM

2.9.1

General remarks

A  dry  exhaust  muffler  system  should  be very effective  in
silencing  the  exhaust when  applying  the  right  mufflers.
However, noise  could  be  generated  by  vibrations  in  the
mufflers and be transferred to the chassis. Tacit factors like the
length  of  specific  pipe  sections  could cause  the  noise  to  be
amplified. It is very difficult to take these factors into account.

Piping should not rise above the radiator inlet!

Содержание W-GV/2

Страница 1: ...5 INSTALLATION MANUAL W GV 2 W GV 3 W GV 8 and W GV 10 genverters for mobile use WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com Art...

Страница 2: ...8 2 How and where to mount the expansion tank 8 2 9 Dry exhaust system 9 2 9 1 General remarks 9 2 9 2 The standard dry exhaust system 10 2 9 3 Installation of the exhaust 10 3 ELECTRICAL INSTALLATION...

Страница 3: ...any inaccuracy or the consequences thereof Keep this manual in a secure place 1 2 VALIDITY OF THIS MANUAL All of the specifications provisions and instructions contained in this manual apply solely to...

Страница 4: ...tter be mounted outside the canopy and outside the vehicle This can be in the side below or on top or of the vehicle The exhaust is of the dry type and includes a stainless steel flexible bellow and h...

Страница 5: ...situations it is recommended to fit the air inlet of the engine compartment with an air inlet strainer Figure 5 Mounting of the WhisperPower genverter X wrong V OK 2 4 SOUND AND VIBRATION REDUCTION P...

Страница 6: ...o circulate fresh air Air outlets should be at the top of the engine compartment to remove the hottest air An engine compartment blower should be used as an extraction ventilator to remove air from th...

Страница 7: ...re not acceptable a noiseless pump is available as an option Art no 50202200 Figure 9 Fuel line assemblies with pump mounted vertically or in an angle 2 7 3 Fuel pipes When the tank is above the genve...

Страница 8: ...le to build the radiators and shield on a sub frame that is mounted below the vehicle as a module MEASURES HAVE TO BE TAKEN TO PREVENT THE HOT AIR FROM CIRCULATING AND REDUCING THE CAPACITY OF THE RAD...

Страница 9: ...e manifold to the expansion tank The cooling system should be filled with long life G12 cooling liquid Initially the engine cooling system can be filled via the cap on the exhaust manifold of the engi...

Страница 10: ...nkets for thermal and acoustic insulation The mufflers are high quality industrial mufflers much more effective robust and durable than mufflers made for automotive use 2 9 3 Installation of the exhau...

Страница 11: ...ing the modular connectors on the back of the units Actually the slaves are regular remote control panels offering all functions again When using the factory settings installation is very simple just...

Страница 12: ...settings other than the factory settings refer to the DDC user s manual especially to the APPENDIX 3 6 STARTER BATTERY For starting the genverter requires a 12V starter battery of at least 55 Ah 80 Ah...

Страница 13: ...wer PowerCube or Power Module installed with the genverter Be sure that all electrical installations including all safety systems comply with all regulations required by the local authorities All elec...

Страница 14: ...en there is only a circuit breaker use it to disconnect the generating set from the grid 7 Check all DC connections check if the battery switch circuit breaker is closed 8 Open the fuel valve Check if...

Страница 15: ...n muffler 6 1 50221421 Union F F 7 1 50230610 Resonance muffler 8 1 50220041 Stainless steel flexible exhaust pipe F M 9 6 50211406 Washer M10 10 6 50211447 Spring washer 11 6 50211466 Nut M10 12 1 50...

Страница 16: ...th hose nipple 8 mm TOTAL 40230205 FUEL KIT OPTIONAL MATERIALS AVAILABLE no qty article no description dimensions 48 50221522 Hose clamp stainless 10 16 mm not shown per m 50222020 copper fuel pipe 6x...

Страница 17: ...March 2015 EN 17 5 DIAGRAMS DRAWINGS 5 1 SYSTEM DIAGRAMS NOTE A4 size drawings can be downloaded from www whisperpower com Figure 24 Layout of genverter system with PMG Figure 25 Example of marine ge...

Страница 18: ...W GV 3 W GV 8 and W GV 10 March 2015 EN 5 2 MECHANICAL DRAWINGS Figure 26 Two cylinder genverter mechanical drawings Figure 27 Three cylinder genverter mechanical drawings 650 600 Service side Footpr...

Страница 19: ...and DC belt driven generators Power Conversion Sinewave inverters Inverter chargers Battery chargers Monitoring and control Power Storage AGM and gel batteries Lithium ion batteries Battery related p...

Страница 20: ...Ref PM WP GV8 Date 5 8 2016...

Отзывы: