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INSTALLATION SUMMARY

14

W-GV/2, W-GV/3, W-GV 8 and W-GV 10 —

March

2015 — EN

4

INSTALLATION SUMMARY

4.1

GENERAL

1

Mount the genverter directly, without additional vibration
dampers, on a solid surface.

2

If applicable, mount the separate cooling system.

3

Connect exhaust system.

4

Connect  ‘fuel  supply  line’  to  the  water  separator/  fuel
filter.

5

Connect ‘fuel return line’ to the fuel tank.

6

Connect remote panel (just plug in).

7

Connect the AC cables to the PMG/DC PowerCube.

8

Connect  the  battery  cables to  the 12V  starter  battery’s
positive and negative terminals.

9

If  applicable,  connect  the  power  supply  of  the external
radiator.

10 Install a WhisperPower battery charger (optional).

4.2

COMMISSIONING TABLE

1

Check if the air inlet is sufficient.

2

Check  if  the  cooling  system  for  the  engine  is  properly
installed and  properly  filled  with  G12+  cooling  liquid.
When the internal radiator is used ; check if the air flow is
not  blocked  and  that  no  hot  air  is  sucked  back  into  the
sound shield.

3

Check  if  the  exhaust  system  is  properly  installed. Check
maximum  length  of  exhaust hose,  diameter  of  exhaust
piping.

4

Check all coolant connections.

5

Check the AC cables and the grounding.

6

If the genverter is installed with a WP-PMG, check if an AC
breaker  is  installed  before  or  after  the  power  source
selector.  When  there  is  only  a  circuit  breaker,  use  it  to
disconnect the generating set from the grid.

7

Check  all  DC  connections,  check  if  the  battery  switch/
circuit breaker is closed.

8

Open the fuel valve. Check if there are no air leaks in the
fuel supply line, and check if the lift of the fuel is less than
1 m. Check if there is no air in the water fuel separator.

9

Check the oil level and color of the oil.

10 To bleed the fuel system, push  the “Start” button on the

local control (not on the remote panel) and hold at least
5 s and as long as necessary to bleed the system.

11 Start the engine by pushing the start button.
12 If  the genverter is  installed  with  a  WP-PMG, check  the

delay  of  5  to  10  seconds  in  the  power  source  selector
transfer.

13 Check voltage under ‘no load’ conditions.
14 Check if the genverter can bring the full load.
15 Check  if  the  battery  charger  of  the genverter is  working

(max. 14.5 V).

16 Close the sound shield and check the noise level.
17 Stop the genverter and check the engine again for leakages

of oil, fuel or coolant and check the oil level again.

Installation 

checklist 

available 

on 

our 

website:

www.whisperpower.com.
Commissioning 

form 

available 

on 

our 

website:

www.whisperpower.com

.

4.3

TECHNICAL DATA

Refer to the User’s Manual for an overview of general technical
specifications.

4.4

SPECIFICATION OF THE ACCESSOIRIES

Fuel filter/water separator

30 micron

Fuel inlet and return

8 mm

Flexible Exhaust bellow/ hose

1”G

Exhaust piping

1”

Exhaust mufflers

1”G

Starter battery

80 Ah

Содержание W-GV/2

Страница 1: ...5 INSTALLATION MANUAL W GV 2 W GV 3 W GV 8 and W GV 10 genverters for mobile use WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com Art...

Страница 2: ...8 2 How and where to mount the expansion tank 8 2 9 Dry exhaust system 9 2 9 1 General remarks 9 2 9 2 The standard dry exhaust system 10 2 9 3 Installation of the exhaust 10 3 ELECTRICAL INSTALLATION...

Страница 3: ...any inaccuracy or the consequences thereof Keep this manual in a secure place 1 2 VALIDITY OF THIS MANUAL All of the specifications provisions and instructions contained in this manual apply solely to...

Страница 4: ...tter be mounted outside the canopy and outside the vehicle This can be in the side below or on top or of the vehicle The exhaust is of the dry type and includes a stainless steel flexible bellow and h...

Страница 5: ...situations it is recommended to fit the air inlet of the engine compartment with an air inlet strainer Figure 5 Mounting of the WhisperPower genverter X wrong V OK 2 4 SOUND AND VIBRATION REDUCTION P...

Страница 6: ...o circulate fresh air Air outlets should be at the top of the engine compartment to remove the hottest air An engine compartment blower should be used as an extraction ventilator to remove air from th...

Страница 7: ...re not acceptable a noiseless pump is available as an option Art no 50202200 Figure 9 Fuel line assemblies with pump mounted vertically or in an angle 2 7 3 Fuel pipes When the tank is above the genve...

Страница 8: ...le to build the radiators and shield on a sub frame that is mounted below the vehicle as a module MEASURES HAVE TO BE TAKEN TO PREVENT THE HOT AIR FROM CIRCULATING AND REDUCING THE CAPACITY OF THE RAD...

Страница 9: ...e manifold to the expansion tank The cooling system should be filled with long life G12 cooling liquid Initially the engine cooling system can be filled via the cap on the exhaust manifold of the engi...

Страница 10: ...nkets for thermal and acoustic insulation The mufflers are high quality industrial mufflers much more effective robust and durable than mufflers made for automotive use 2 9 3 Installation of the exhau...

Страница 11: ...ing the modular connectors on the back of the units Actually the slaves are regular remote control panels offering all functions again When using the factory settings installation is very simple just...

Страница 12: ...settings other than the factory settings refer to the DDC user s manual especially to the APPENDIX 3 6 STARTER BATTERY For starting the genverter requires a 12V starter battery of at least 55 Ah 80 Ah...

Страница 13: ...wer PowerCube or Power Module installed with the genverter Be sure that all electrical installations including all safety systems comply with all regulations required by the local authorities All elec...

Страница 14: ...en there is only a circuit breaker use it to disconnect the generating set from the grid 7 Check all DC connections check if the battery switch circuit breaker is closed 8 Open the fuel valve Check if...

Страница 15: ...n muffler 6 1 50221421 Union F F 7 1 50230610 Resonance muffler 8 1 50220041 Stainless steel flexible exhaust pipe F M 9 6 50211406 Washer M10 10 6 50211447 Spring washer 11 6 50211466 Nut M10 12 1 50...

Страница 16: ...th hose nipple 8 mm TOTAL 40230205 FUEL KIT OPTIONAL MATERIALS AVAILABLE no qty article no description dimensions 48 50221522 Hose clamp stainless 10 16 mm not shown per m 50222020 copper fuel pipe 6x...

Страница 17: ...March 2015 EN 17 5 DIAGRAMS DRAWINGS 5 1 SYSTEM DIAGRAMS NOTE A4 size drawings can be downloaded from www whisperpower com Figure 24 Layout of genverter system with PMG Figure 25 Example of marine ge...

Страница 18: ...W GV 3 W GV 8 and W GV 10 March 2015 EN 5 2 MECHANICAL DRAWINGS Figure 26 Two cylinder genverter mechanical drawings Figure 27 Three cylinder genverter mechanical drawings 650 600 Service side Footpr...

Страница 19: ...and DC belt driven generators Power Conversion Sinewave inverters Inverter chargers Battery chargers Monitoring and control Power Storage AGM and gel batteries Lithium ion batteries Battery related p...

Страница 20: ...Ref PM WP GV8 Date 5 8 2016...

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