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INTRODUCTION

W-GV/2, W-GV/3, W-GV 8 and W-GV 10 —

March

2015 — EN

3

1

INTRODUCTION

1.1

USE OF THIS MANUAL

This  manual  serves  as  a  guideline  for  the  safe  and  effective
installation of the WhisperPower  two  and  three  cylinder
genverters for mobile applications.
It  is  obligatory  that  every  person  who  is  involved  with  the
installation  of  the genverter must  be  completely  familiar  with
the contents of this manual, and that he/she carefully follows
the instructions contained herein.
To ensure reliability and durability of the equipment, it is very
important  that  the  installation  is  carried  out  with  the  utmost
care  and  attention. To  avoid  problems,  such  as  temperature
problems, noise levels, vibration, etc. the instructions set out in
this manual must be followed and all installation work must be
carried out only by qualified, authorized and trained personnel,
consistent with the locally applicable standards and taking into
consideration the safety guidelines and measures (Chapter 2 of
the user’s manual).
The  information,  specifications,  illustrations  and  statements
contained  within  this  publication  are  given  with  our  best
intentions and are believed to be correct at the time of going to
press.
Our  policy  is  one  of  continued  development  and  we  re-serve
the  right  to  amend  any  technical  information  without  prior
notice.
Whilst  every  effort  is  made  to  ensure  the  accuracy  of  the
particulars  contained  within  this  publication  neither  the
manufacturer, distributor, or dealer in any circumstances shall
be held liable for any inaccuracy or the consequences thereof.
Keep this manual in a secure place!

1.2

VALIDITY OF THIS MANUAL

All  of  the  specifications,  provisions  and  instructions  contained
in this manual apply solely to standard versions of the two and
three cylinder genverters delivered by WhisperPower.
This manual is valid for the following models:

Refer  to  the  user’s  manual for  identification  of  the  generator
set.

For 

other 

models 

see 

our 

website:

www.whisperpower.com.

WARNING!

During  installation  and  commissioning  of  the
genverter,  the  Safety  Guidelines  &  Measures  are
applicable at all times. See Chapter 2 of the user’s
manual.

WARNING!
A  warning  symbol  draws  attention  to  special
warnings, instructions  or  procedures  which,  if
not  strictly  observed,  may  result  in  damage  or
destruction of equipment, severe personal injury
or loss of life.
DANGER!
This danger symbol refers to electric danger and
draws attention to special warnings, instructions
or  procedures  which,  if  not  strictly  observed,
may  result  in  electrical  shock with  possibly
severe personal injury or loss of life.
WARNING!
Before  working  on  the  system  read  the  safety
instructions in the user’s manual.

1.3

INSTALLATION PARTS

Besides the parts that are included with the delivery you need
at  least  the  parts listed in 4.4  to  install the genverter. Please
note that this listing may not be complete, as every installation
differs from the other. Oil is not included in the supply. Refer to
the user’s manual for the right specifications.

Part no.

Description

41001120
41001320
41001220
41001420

2-cylinder genverter (Kubota) for mobile use
3-cylinder genverter (Kubota) for mobile use
2-cylinder genverter (Mitsubishi) for mobile use
3-cylinder genverter (Mitsubishi) for mobile use

Содержание W-GV/2

Страница 1: ...5 INSTALLATION MANUAL W GV 2 W GV 3 W GV 8 and W GV 10 genverters for mobile use WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com Art...

Страница 2: ...8 2 How and where to mount the expansion tank 8 2 9 Dry exhaust system 9 2 9 1 General remarks 9 2 9 2 The standard dry exhaust system 10 2 9 3 Installation of the exhaust 10 3 ELECTRICAL INSTALLATION...

Страница 3: ...any inaccuracy or the consequences thereof Keep this manual in a secure place 1 2 VALIDITY OF THIS MANUAL All of the specifications provisions and instructions contained in this manual apply solely to...

Страница 4: ...tter be mounted outside the canopy and outside the vehicle This can be in the side below or on top or of the vehicle The exhaust is of the dry type and includes a stainless steel flexible bellow and h...

Страница 5: ...situations it is recommended to fit the air inlet of the engine compartment with an air inlet strainer Figure 5 Mounting of the WhisperPower genverter X wrong V OK 2 4 SOUND AND VIBRATION REDUCTION P...

Страница 6: ...o circulate fresh air Air outlets should be at the top of the engine compartment to remove the hottest air An engine compartment blower should be used as an extraction ventilator to remove air from th...

Страница 7: ...re not acceptable a noiseless pump is available as an option Art no 50202200 Figure 9 Fuel line assemblies with pump mounted vertically or in an angle 2 7 3 Fuel pipes When the tank is above the genve...

Страница 8: ...le to build the radiators and shield on a sub frame that is mounted below the vehicle as a module MEASURES HAVE TO BE TAKEN TO PREVENT THE HOT AIR FROM CIRCULATING AND REDUCING THE CAPACITY OF THE RAD...

Страница 9: ...e manifold to the expansion tank The cooling system should be filled with long life G12 cooling liquid Initially the engine cooling system can be filled via the cap on the exhaust manifold of the engi...

Страница 10: ...nkets for thermal and acoustic insulation The mufflers are high quality industrial mufflers much more effective robust and durable than mufflers made for automotive use 2 9 3 Installation of the exhau...

Страница 11: ...ing the modular connectors on the back of the units Actually the slaves are regular remote control panels offering all functions again When using the factory settings installation is very simple just...

Страница 12: ...settings other than the factory settings refer to the DDC user s manual especially to the APPENDIX 3 6 STARTER BATTERY For starting the genverter requires a 12V starter battery of at least 55 Ah 80 Ah...

Страница 13: ...wer PowerCube or Power Module installed with the genverter Be sure that all electrical installations including all safety systems comply with all regulations required by the local authorities All elec...

Страница 14: ...en there is only a circuit breaker use it to disconnect the generating set from the grid 7 Check all DC connections check if the battery switch circuit breaker is closed 8 Open the fuel valve Check if...

Страница 15: ...n muffler 6 1 50221421 Union F F 7 1 50230610 Resonance muffler 8 1 50220041 Stainless steel flexible exhaust pipe F M 9 6 50211406 Washer M10 10 6 50211447 Spring washer 11 6 50211466 Nut M10 12 1 50...

Страница 16: ...th hose nipple 8 mm TOTAL 40230205 FUEL KIT OPTIONAL MATERIALS AVAILABLE no qty article no description dimensions 48 50221522 Hose clamp stainless 10 16 mm not shown per m 50222020 copper fuel pipe 6x...

Страница 17: ...March 2015 EN 17 5 DIAGRAMS DRAWINGS 5 1 SYSTEM DIAGRAMS NOTE A4 size drawings can be downloaded from www whisperpower com Figure 24 Layout of genverter system with PMG Figure 25 Example of marine ge...

Страница 18: ...W GV 3 W GV 8 and W GV 10 March 2015 EN 5 2 MECHANICAL DRAWINGS Figure 26 Two cylinder genverter mechanical drawings Figure 27 Three cylinder genverter mechanical drawings 650 600 Service side Footpr...

Страница 19: ...and DC belt driven generators Power Conversion Sinewave inverters Inverter chargers Battery chargers Monitoring and control Power Storage AGM and gel batteries Lithium ion batteries Battery related p...

Страница 20: ...Ref PM WP GV8 Date 5 8 2016...

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