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MODEL100 REV D.wpd

SECTION 3 

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 OPERATION

3.1 START UP

Typically, the instruments come from the factory set up for the flow range of interest to the customer.
Following installation all that is required is to switch on power and initiate flow in the measurable flow
rate range.  Liquid meters that are not calibrated directly on the liquid to be measured are so indicated
in this manual (SECTION 6) and require an in-line field calibration.

When power is first turned on, the output reading or signal will indicate full scale.  After ten to forty-five
seconds (depending on flow range adjustment) the reading will stabilize. The instrument time constant
is generally between 4 to 12 seconds.  Higher average flow rates will result in an observed faster
response time for a given unit.

3.2 GENERAL INFORMATION

The Rheotherm instrument is compensated for a wide range of both ambient and flowing media
temperatures.  However, abrupt changes in the temperature of the flowing material can cause the
instrument output to deviate from the true representation of flow rate.  A proper reading is obtained only
when the transducer is in thermal equilibrium with the material.  Typically, a 20°F abrupt change in
temperature may require 40 seconds to stabilize.  Temperature ramps should be kept below 1°C/minute.

Rheotherm instruments are calibrated for a particular fluid, either at the factory or in the field.  If the
fluid changes properties, the calibration changes.  Therefore, once calibrated, do not allow fluid
properties such as density and viscosity to change (other than the intrinsic changes which occur with
temperature variation).  If the fluid is changed, a recalibration may be attempted following the procedure
in SECTION 4.2.  If this procedure does not provide a good calibration for the range of  interest on the
new fluid, contact the factory.

3.3 OPTIONS (Refer to those Sections that apply to the instrument you have purchased).

1.

Analog Outputs — The unit will have a non-linear 4-20 mA, 0-5Vdc or 0-10Vdc output.  See

SECTION 2.3.3 for a discussion of the 4-20 mA output.

2.

Flow rate display — The optional analog panel meter has a log scale so it is direct reading,
showing % of full scale flow rate.

3.

Flow switch relay — Flow switches may initially indicate a high flow rate even for zero flow
when power is first applied to the unit.  Correct indication of flow will result after an initial
period which can extend to forty seconds depending on where the trip value is set.  The relay
in standard flow switches is picked up (energized) when the flow rate is above a set point.  A
loss of flow is therefore indicated in the event of loss of power to the sensor when connected
to N.C. contacts.  If the switch option has been ordered for high flow indication, the relay will
be energized with flow below the trip value.  See CUSTOM INFORMATION, SECTION 6
for details on operation of the relay.

Содержание Rheotherm 100

Страница 1: ...isclose to its satisfaction to have been thus defective this warranty being expressly inlieu of all other warranties express or implied and all other obligation or liabilities on Intek s part The purc...

Страница 2: ...al Check 11 SECTION 4 MAINTENANCE 12 4 1 GENERAL MAINTENANCE 12 4 3 SPARE PARTS 13 4 4 TROUBLE SHOOTING 13 TABLE I TROUBLE SHOOTING GUIDE 13 SECTION 5 CUSTOMER SERVICE 14 5 1 QUESTION ON EXISTING HARD...

Страница 3: ...ures of Rheotherm instruments are Nonintrusive flow measurement For pipe sizes from 0 030 to 2 inches flow sensing can be done from outside the flow tube No moving parts There are no rotating translat...

Страница 4: ...non linear output is approximately proportional to the logarithm of flow Intek Inc is licensed to use this patented and trademarked flow measurement technique Nonintrusive transducer Example of Exampl...

Страница 5: ...clean and free of permanent layer build up 7 Do not exceed pressure limits of the tube or fittings 8 Maintain a thermally stable environment short term for the transducer and adjacent line See SECTION...

Страница 6: ...and if supplied the gasket is in place Seal conduit lines at the connector box if conduit lines can become wet 1 TU nonintrusive TU 1 16 and TUc transducers unless they have optional O D ends particul...

Страница 7: ...uniform fluid temperature A box around the sensor and inlet tubing is highly recommend for operating temperatures higher than room ambient Allow enough inlet tubing inside the box to allow the fluid...

Страница 8: ...ronics housings are available These include NEMA 4 laboratory bench type explosion proof and panel mount enclosures as well as special models to meet customer requirements These come in different size...

Страница 9: ...rly after installation is completed check these connections again In general the laboratory unit will have a plug in connector for the transducer cable 2 Power The input power requirement is listed on...

Страница 10: ...r a particular fluid either at the factory or in the field If the fluid changes properties the calibration changes Therefore once calibrated do not allow fluid properties such as density and viscosity...

Страница 11: ...2 Transducer isolation check Figure B p 11 3 Electronic circuit board check Figure C p 11 1 The transducer continuity check is performed as follows see Figure A p 11 A Disconnect the transducer cable...

Страница 12: ...the TEMP and the GND test point jumpers Select R3 for proper TEMP value Select R2 coarse and adjust R1 fine for T value G Compare the measured flow rate and the indicated flow rate to original calibra...

Страница 13: ...11 MODEL100 REV D wpd...

Страница 14: ...is a single point linear offset and this should usually be tried first All calibrations should be done at normal operating temperature When a single point calibration or recalibration is required it i...

Страница 15: ...izes Output saturates high or low will not respond to flow change 1 Loose transducer cable connections 2 Flow rate not yet within range of meter 3 Meter Calib switch in wrong position 4 Transducer cab...

Страница 16: ...the phone Please provide as complete a description as possible of the problems encountered 5 3 FACTORY AND FIELD SERVICE If you request field service Intek has experienced engineers available to meet...

Страница 17: ...0 Vac 50 60 Hz Q 24 Vdc Output 4 20 mA Q 0 5 Vdc Q 0 10 Vdc Pressure Rating Temperature Rating Calibrated Range Wetted Material 316 stainless steel Q other Enclosure Type NEMA 4 Q NEMA 4X Q NEMA 7 CL...

Страница 18: ...TA FOR FUNCTIONAL TEST Unit Serial Number I II III IV V VI TEMP T TP4 Linear Output Instrument Display Flow Rate Note An offset of data in Column III and IV with respect to Column II may appear if the...

Страница 19: ...17 Figure 1 Rheotherm 100 Rev B Signal Conditioner PCB Layout...

Страница 20: ...18 Figure 2 Flow Rate vs Output Curve...

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