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FOR USE BY QUALIFIED PERSONNEL ONLY 

Congratulations! 

Your  selection  of  the  Insta  Graphic  Systems  heat 

seal  machine  is  a  sound  business  decision.  Insta 

equipment  is  the  result  of  the  highest  quality 

engineering  and  time-tested  design.  Your  new 

machine,  combined  with  Insta’s  reputation  for 

innovation  in  the  heat-sealing  field,  ensures  that 

you  will  be  able  to  deliver  the  best-decorated 

substrates possible for years to come. 

This  manual  provides  the  installation,  operation, 

and  maintenance  procedures  for  your  288  series 

machine,  as  well  as  easy  to  follow  instructions  for 

on-the-spot maintenance. 

Your  model  288  machine  will  have  a  long,  trouble-

free  life.  Read  this  manual.  Keep  it  with  your 

machine;  it’s  your  key  to  proper  operation  and 

lasting service. 

General Description 

The 288 is a manual swing-away machine capable of 

generating  tremendous  pressure  that  is  evenly 

distributed across the area of the 20’’ x 25’’ platen. 

The  288  machine  also  features  a  quick-change 

mechanism  in  the  lower  platen  allowing  the  lower 

platen  to  be  switched  or  rotated  in  a  matter  of 

seconds.  The  heating  platen  features  a  cast-in 

tubular  heating  element  that  is  densely  coiled  to 

deliver rapid heating and constant, long-lasting and 

uniform temperatures.  

Limited Machine Warranty 

Insta  Graphic  Systems  warrants  this  heat  seal 

machine,  when  operated  under  normal  conditions, 

to  be  free  from  manufacturing  defects  in  material 

and  workmanship  for  a  period  of  one  (1)  year  on 

parts and 90 days on labor from the invoice date. 

This  warranty  will  be  effective  only  when  Insta 

authorizes  the  original  purchaser  to  return  the 

product to the factory in Cerritos, California, freight 

prepaid,  and  only  when  the  product  upon 

examination has proven to be defective. 

This  warranty  does  not  apply  to  any  machine  that 

has  been  subjected  to  misuse,  negligence,  or  has 

been damaged accidentally or intentionally. 

Insta  shall  not  be  liable  for  the  injury,  loss,  or 

damage,  directly  or  indirectly,  arising  from  the  use 

or the inability to use the product. 

No  claim  of  any  kind  shall  be  greater  in  amount 

than  the  sale  price  of  the product  or  part  to  which 

claim is made. 

See extended warranty information at the end of 

the manual. 

 

 

 

 

 

 

 

 

 

Installation 

 

 

Please fill out the following for future use: 

MODEL NO: 

 

SERIAL NO: 

 

MANUFACTURE DATE: 

 

PURCHASE DATE: 

 

PURCHASE VENDOR: 

 

 

Содержание 288

Страница 1: ...MODEL 288 OPERATION AND MAINTENANCE MANUAL MNL90288 B 12 01 2017 ...

Страница 2: ... machine off and disconnect the machine from the power supply before servicing and or cleaning CAUTION During normal operation the base of the machine must be installed or placed above the wall socket on a level stable surface CAUTION Do not lean on the machine when the lower platen is removed Care must be taken to prevent machine from tipping over Keep upper platen as close as to the center posit...

Страница 3: ... a matter of seconds The heating platen features a cast in tubular heating element that is densely coiled to deliver rapid heating and constant long lasting and uniform temperatures Limited Machine Warranty Insta Graphic Systems warrants this heat seal machine when operated under normal conditions to be free from manufacturing defects in material and workmanship for a period of one 1 year on parts...

Страница 4: ...IP Ingress Protection rating of this machine according to IEC 60529 is IP54 IP 1st Digit 5 Dust Protected 2nd Digit 4 Splashing Water 1 st Digit Protection from solid objects 2 nd Digit Protection from moisture 0 Not protected 0 Not protected 1 Objects greater than 50 mm 1 Dripping water 2 Objects greater than 12 mm 2 Dripping water when tilted up to 15 3 Objects greater than 2 5 mm 3 Spraying wat...

Страница 5: ... protector Taking these steps is crucial in maximizing user safety and ensuring a long trouble free life for your machine 1 The machine is placed on an even non flammable surface 2 The surface can support a minimum of 300 lbs 136 kg Do not handle the machinery with wet hands This is a hot surface Avoid contact with upper platen shroud Keep hands clear between the upper and lower platens Machinery ...

Страница 6: ...perature hold and DOWN 3 Give the machine time to heat FOR USE BY QUALIFIED PERSONNEL ONLY Configuring Your Machine Once you have correctly installed your machine you configure the settings of your machine turn the main and press the POWER The display will briefly show the controller program revision number emperature If the temperature is not shown press to cycle to the temperature 25 F OR 107 or...

Страница 7: ...time a Press MODE to cycle to the time display b Press SET to display the application time To increase the application time hold SET and UP To decrease the application time hold SET and DOWN FOR USE BY QUALIFIED PERSONNEL ONLY crank located to DECREASE CLOCKWISE to Increasing the pressure increases the force required to close the platens To amage to the machine do not attempt to force the platens ...

Страница 8: ...the upper platen to swing the top assembly WARNING When replacing the lower platen Raise up and keep the upper platen close to the center position Do not lean on machine to prevent tipping over Controller Features Basic Controller Functions This controller has two 2 main control features 1 Temperature the temperature may be set from 225 425 F 107 218 C 2 Timer the cycle timer may be set from 1 sec...

Страница 9: ...ahrenheit 2 Let the platen temperature stabilize Use a heat reading tool such as a temperature strips to find the temperature at the center of the platen 3 Enter the temperature offset adjust pressing and holding MODE 5 seconds 4 XX is the current temperature offset Press SET and UP to increase the offset Increasing the offset will increase the display temperature by the corresponding amount Press...

Страница 10: ...following items available 1 Phillips head screw driver 2 Needle nose pliers with insulated handle 3 Set of metric Allen wrenches 4 Special multi purpose grease MPPL023 5 Grease Gun Kit MAPG010 With the above items you should be able to accomplish most repairs WARNING Do not attempt to remove the upper platen alone Replacing the Silicone Pad 1 Make sure that the lower platen is cool Remove the lowe...

Страница 11: ...RAY RED TERMINAL BLOCK 1 2 3 4 12V 4 5 3 6 7 TIMER INPUT NC RTD HEAT PLATEN AC INLET VIO YELLOW VIO COM NC Circuit Breaker 20A 250V BLACK 1 2 5 6 12 11 7 8 SENSOR RTD WHITE GRN YEL GREEN BLACK MICRO SWITCH 12 VAC LIMITE R HI TEMP GRN YEL BROWN WHITE WHITE WHITE WHITE TAN TAN MODEL 288 WIRING DIAGRAM ...

Страница 12: ... 01 2 3 45678949 9 1 FOR USE BY QUALIFIED PERSONNEL ONLY ...

Страница 13: ...H288 002 001 NUT HEX M6 6 17 MP256 004 GUIDE POST 1 18 MH001 M08 013 SCREW SET M8 x 10 1 19 MP288 007 001 LOADING BAR 2 20 MP256 009 SHAFT LOWER PLATEN 1 21 MH001 M08 009 SCREW SOCKET HEAD M8 x 20 1 22 MP288 007 015 OVERLAY CONTROLLER 288 1 23 MP256 013 CONTROLLER BRACKET 1 24 MH288 003 001 WASHER FLAT 3 2x10x0 8 4 25 MH288 002 002 NUT HEX M3 4 26 MH006 003 CONTROLLER 1 27 MH288 001 002 SCREW PAN ...

Страница 14: ...MH288 001 004 SCREW PAN M4x10 4 57 MH001 M04 010 SCREW STD P PAN HD SP FLAT WASHER M4x10 3 58 MH005 003 RELAY SOLID STATE 40A 24 280VAC 1 59 MP288 008 001 POWER TRANSFORMER 1 60 MP256 014 BRACKET ASSEMBLY ELECTRONICS 1 61 MH288 001 005 SCREW PAN M4x10 1 62 MH256 004 001 Circuit Breaker 1 63 MP288 004 002 TERMINAL BLOCK 20A 250VAC 1 64 MH007 026 CABLE CLAMP POWER CORD 230V ONLY 1 65 MP256 017 PRESS...

Страница 15: ... M13 001 WASHER FLAT 13 5 x 27 x 2 2 89 MP256 019 STEEL SPRING 1 90 MH001 M08 012 SCREW SOCKET HEAD M8 x 16 2 91 MP288 007 021 H FRAME BASE 1 92 MP288 007 008 FOOT BLK 4 93 MH007 028 COVER TUBE END 4 94 MP288 007 009 GROMMET SILICON RUBBER 1 95 MH288 001 011 SCREW M3x6 2 96 MP288 004 004 AC INLET 15A 250V 1 97 MB256 007 003 POWER BOX 230V ONLY 1 98 MH007 029 RUBBER ADJUSTMENT FOOTING 2 99 MP288 00...

Страница 16: ...use neglect or accident including but not limited to transporting The Product without the proper preparation and or packaging This limited warranty is VOID if the Product has been altered or modified in any way including but not limited to attempted warranty repair without authorization from Insta and or alteration removal of the serial number the warranty period is expired the serial number label...

Страница 17: ... The Purchaser will be charged for the new machine at the time of the shipment Once the machine is returned and the warranty confirmed The Purchaser will receive a credit refund The replacement machine you receive will be covered by the balance of the limited warranty period remaining on the original product plus an additional thirty 30 days You will keep the replacement machine that is sent to yo...

Страница 18: ...17 FOR USE BY QUALIFIED PERSONNEL ONLY NOTES ...

Страница 19: ...18 FOR USE BY QUALIFIED PERSONNEL ONLY NOTES ...

Страница 20: ...13925 E 166th St Cerritos CA USA 90702 800 421 6971 Fax 562 404 3010 Parts Orders 800 426 3609 562 404 3000 Ext 215 Technical Support 800 426 3609 562 404 3000 Ext 208 In House Repair 800 426 3609 ...

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