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FOR USE BY QUALIFIED PERSONNEL ONLY 

Preventive Maintenance Suggestions 

Insta heat seal machines are relatively maintenance 

free.  For  a  long,  trouble-free  life,  the  following 

preventive maintenance should be followed: 

1.

 

Clean  the  Teflon-coated  upper  platen 

periodically  with  a  piece  of  non-abrasive 

cloth. Stubborn stains may be removed with 

mineral spirits when the platen is cool. Take 

care not to rub the Teflon coating off. 

2.

 

To  prevent  the  substrates  from  becoming 

soiled,  periodically  wipe  the  entire  exterior 

of  the  machine,  including  the  platens,  with 

a clean rag. If necessary, use mineral spirits 

for  cleaning  a 

cold

  machine.  Since  mineral 

spirits  are  flammable,  do  not  clean  with 

mineral spirits while the machine is hot. 

3.

 

Periodically  lubricate  the  joints  and  pins  of 

the machine with a high-temperature, non-

melting grease (MPPL023). 

4.

 

Avoid  directly  pressing  items  such  as 

buttons, pins, snaps, or zippers that tend to 

cut  the  silicone  rubber  pad  or  scratch  the 

Teflon-coated heat platen. 

 

General Maintenance 

It is recommended that you have the following 

items available: 

1.

 

Phillips head screw driver 

2.

 

Needle nose pliers with insulated handle 

3.

 

Set of metric Allen wrenches 

4.

 

Special multi-purpose grease MPPL023 

5.

 

Grease Gun Kit MAPG010 

With the above items you should be able to 

accomplish most repairs. 

 

 

 

 

 

WARNING: 

Do not attempt to remove the upper 
platen alone. 

Replacing the Silicone Pad 

1.

 

Make  sure  that  the  lower  platen  is  cool. 

Remove the lower platen from the machine 

base. 

2.

 

Use  a 

mild  solvent

  such  as 

mineral  spirits

 

to clean the surface of the lower platen. 

3.

 

Both the silicone pad and lower platen must 

be  thoroughly  dry  and  clean  (wait  at  least 

45  minutes  after  using  the  solvent)  before 

starting the bonding operation. 

4.

 

Use  a  tube  of  MPPC006  adhesive  to  bond 

the silicone rubber pad to the lower platen. 

Spread a thin and even coat over the lower 

platen.  Clear  any  excessive  adhesive  from 

the side edges of the lower platen. 

5.

 

Quickly  apply  the  silicone  pad.  Make  sure 

no air bubbles form. 

6.

 

Remove  excess  glue  from  the  edges  of  the 

platen. Flip the platen over, pad-down, and 

allow  it  to  cure  for  24  hours  at  room 

temperature.

NOTE: 

Read  and  follow  all  instructions  on  the 

adhesive package. 

putty 

knife 

or 

similar 

tool 

is 

recommended  for  spreading  the  adhesive 

evenly on the lower platen. 

Содержание 288

Страница 1: ...MODEL 288 OPERATION AND MAINTENANCE MANUAL MNL90288 B 12 01 2017 ...

Страница 2: ... machine off and disconnect the machine from the power supply before servicing and or cleaning CAUTION During normal operation the base of the machine must be installed or placed above the wall socket on a level stable surface CAUTION Do not lean on the machine when the lower platen is removed Care must be taken to prevent machine from tipping over Keep upper platen as close as to the center posit...

Страница 3: ... a matter of seconds The heating platen features a cast in tubular heating element that is densely coiled to deliver rapid heating and constant long lasting and uniform temperatures Limited Machine Warranty Insta Graphic Systems warrants this heat seal machine when operated under normal conditions to be free from manufacturing defects in material and workmanship for a period of one 1 year on parts...

Страница 4: ...IP Ingress Protection rating of this machine according to IEC 60529 is IP54 IP 1st Digit 5 Dust Protected 2nd Digit 4 Splashing Water 1 st Digit Protection from solid objects 2 nd Digit Protection from moisture 0 Not protected 0 Not protected 1 Objects greater than 50 mm 1 Dripping water 2 Objects greater than 12 mm 2 Dripping water when tilted up to 15 3 Objects greater than 2 5 mm 3 Spraying wat...

Страница 5: ... protector Taking these steps is crucial in maximizing user safety and ensuring a long trouble free life for your machine 1 The machine is placed on an even non flammable surface 2 The surface can support a minimum of 300 lbs 136 kg Do not handle the machinery with wet hands This is a hot surface Avoid contact with upper platen shroud Keep hands clear between the upper and lower platens Machinery ...

Страница 6: ...perature hold and DOWN 3 Give the machine time to heat FOR USE BY QUALIFIED PERSONNEL ONLY Configuring Your Machine Once you have correctly installed your machine you configure the settings of your machine turn the main and press the POWER The display will briefly show the controller program revision number emperature If the temperature is not shown press to cycle to the temperature 25 F OR 107 or...

Страница 7: ...time a Press MODE to cycle to the time display b Press SET to display the application time To increase the application time hold SET and UP To decrease the application time hold SET and DOWN FOR USE BY QUALIFIED PERSONNEL ONLY crank located to DECREASE CLOCKWISE to Increasing the pressure increases the force required to close the platens To amage to the machine do not attempt to force the platens ...

Страница 8: ...the upper platen to swing the top assembly WARNING When replacing the lower platen Raise up and keep the upper platen close to the center position Do not lean on machine to prevent tipping over Controller Features Basic Controller Functions This controller has two 2 main control features 1 Temperature the temperature may be set from 225 425 F 107 218 C 2 Timer the cycle timer may be set from 1 sec...

Страница 9: ...ahrenheit 2 Let the platen temperature stabilize Use a heat reading tool such as a temperature strips to find the temperature at the center of the platen 3 Enter the temperature offset adjust pressing and holding MODE 5 seconds 4 XX is the current temperature offset Press SET and UP to increase the offset Increasing the offset will increase the display temperature by the corresponding amount Press...

Страница 10: ...following items available 1 Phillips head screw driver 2 Needle nose pliers with insulated handle 3 Set of metric Allen wrenches 4 Special multi purpose grease MPPL023 5 Grease Gun Kit MAPG010 With the above items you should be able to accomplish most repairs WARNING Do not attempt to remove the upper platen alone Replacing the Silicone Pad 1 Make sure that the lower platen is cool Remove the lowe...

Страница 11: ...RAY RED TERMINAL BLOCK 1 2 3 4 12V 4 5 3 6 7 TIMER INPUT NC RTD HEAT PLATEN AC INLET VIO YELLOW VIO COM NC Circuit Breaker 20A 250V BLACK 1 2 5 6 12 11 7 8 SENSOR RTD WHITE GRN YEL GREEN BLACK MICRO SWITCH 12 VAC LIMITE R HI TEMP GRN YEL BROWN WHITE WHITE WHITE WHITE TAN TAN MODEL 288 WIRING DIAGRAM ...

Страница 12: ... 01 2 3 45678949 9 1 FOR USE BY QUALIFIED PERSONNEL ONLY ...

Страница 13: ...H288 002 001 NUT HEX M6 6 17 MP256 004 GUIDE POST 1 18 MH001 M08 013 SCREW SET M8 x 10 1 19 MP288 007 001 LOADING BAR 2 20 MP256 009 SHAFT LOWER PLATEN 1 21 MH001 M08 009 SCREW SOCKET HEAD M8 x 20 1 22 MP288 007 015 OVERLAY CONTROLLER 288 1 23 MP256 013 CONTROLLER BRACKET 1 24 MH288 003 001 WASHER FLAT 3 2x10x0 8 4 25 MH288 002 002 NUT HEX M3 4 26 MH006 003 CONTROLLER 1 27 MH288 001 002 SCREW PAN ...

Страница 14: ...MH288 001 004 SCREW PAN M4x10 4 57 MH001 M04 010 SCREW STD P PAN HD SP FLAT WASHER M4x10 3 58 MH005 003 RELAY SOLID STATE 40A 24 280VAC 1 59 MP288 008 001 POWER TRANSFORMER 1 60 MP256 014 BRACKET ASSEMBLY ELECTRONICS 1 61 MH288 001 005 SCREW PAN M4x10 1 62 MH256 004 001 Circuit Breaker 1 63 MP288 004 002 TERMINAL BLOCK 20A 250VAC 1 64 MH007 026 CABLE CLAMP POWER CORD 230V ONLY 1 65 MP256 017 PRESS...

Страница 15: ... M13 001 WASHER FLAT 13 5 x 27 x 2 2 89 MP256 019 STEEL SPRING 1 90 MH001 M08 012 SCREW SOCKET HEAD M8 x 16 2 91 MP288 007 021 H FRAME BASE 1 92 MP288 007 008 FOOT BLK 4 93 MH007 028 COVER TUBE END 4 94 MP288 007 009 GROMMET SILICON RUBBER 1 95 MH288 001 011 SCREW M3x6 2 96 MP288 004 004 AC INLET 15A 250V 1 97 MB256 007 003 POWER BOX 230V ONLY 1 98 MH007 029 RUBBER ADJUSTMENT FOOTING 2 99 MP288 00...

Страница 16: ...use neglect or accident including but not limited to transporting The Product without the proper preparation and or packaging This limited warranty is VOID if the Product has been altered or modified in any way including but not limited to attempted warranty repair without authorization from Insta and or alteration removal of the serial number the warranty period is expired the serial number label...

Страница 17: ... The Purchaser will be charged for the new machine at the time of the shipment Once the machine is returned and the warranty confirmed The Purchaser will receive a credit refund The replacement machine you receive will be covered by the balance of the limited warranty period remaining on the original product plus an additional thirty 30 days You will keep the replacement machine that is sent to yo...

Страница 18: ...17 FOR USE BY QUALIFIED PERSONNEL ONLY NOTES ...

Страница 19: ...18 FOR USE BY QUALIFIED PERSONNEL ONLY NOTES ...

Страница 20: ...13925 E 166th St Cerritos CA USA 90702 800 421 6971 Fax 562 404 3010 Parts Orders 800 426 3609 562 404 3000 Ext 215 Technical Support 800 426 3609 562 404 3000 Ext 208 In House Repair 800 426 3609 ...

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