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FOR USE BY QUALIFIED PERSONNEL ONLY 

Preventive Maintenance Suggestions 

Insta heat seal machines are relatively maintenance 

free.  For  a  long,  trouble-free  life,  the  following 

preventive maintenance should be followed: 

1.

 

Clean  the  Teflon-coated  upper  platen 

periodically  with  a  piece  of  non-abrasive 

cloth. Stubborn stains may be removed with 

mineral spirits when the platen is cool. Take 

care not to rub the Teflon coating off. 

2.

 

To  prevent  the  substrates  from  becoming 

soiled,  periodically  wipe  the  entire  exterior 

of  the  machine,  including  the  platens,  with 

a clean rag. If necessary, use mineral spirits 

for  cleaning  a 

cold

  machine.  Since  mineral 

spirits  are  flammable,  do  not  clean  with 

mineral spirits while the machine is hot. 

3.

 

Periodically  lubricate  the  joints  and  pins  of 

the machine with a high-temperature, non-

melting  grease  (MPPL023).  Points  of 

lubrication are illustrated in the next page. 

4.

 

Avoid  directly  pressing  items  such  as 

buttons, pins, snaps, or zippers that tend to 

cut  the  silicone  rubber  pad  or  scratch  the 

Teflon-coated heat platen. 

 
General Maintenance 

It is recommended that you have the following 

items available: 

1.

 

Phillips head screw driver 

2.

 

Needle nose pliers with insulated handle 

3.

 

Set of metric Allen wrenches 

4.

 

Special multi-purpose grease MPPL023 

With the above items you should be able to 

perform most general maintenance and repairs. 

 

 

 

 

WARNING: 

Do not attempt to remove the upper 
platen alone. 

Replacing the Silicone Pad 

1.

 

Make  sure  that  the  lower  platen  is  cool. 

Remove the lower platen from the machine 

base. 

2.

 

Use  a 

mild  solvent

  such  as 

mineral  spirits

 

to clean the surface of the lower platen. 

3.

 

Both the silicone pad and lower platen must 

be  thoroughly  dry  and  clean  (wait  at  least 

45  minutes  after  using  the  solvent)  before 

starting the bonding operation. 

4.

 

Use  a  tube  of  MPPC006  adhesive  to  bond 

the silicone rubber pad to the lower platen. 

Spread a thin and even coat over the lower 

platen.  Clear  any  adhesive  from  the  side 

edges of the lower platen. 

5.

 

Quickly  apply  the  silicone  pad.  Make  sure 

no air bubbles form. 

6.

 

Remove  excess  glue  from  the  edges  of  the 

platen. Flip the platen over, pad-down, and 

allow  it  to  cure  for  24  hours  at  room 

temperature. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: 

Read  and  follow  all  instructions  on  the 

adhesive package. 

putty 

knife 

or 

similar 

tool 

is 

recommended  for  spreading  the  adhesive 

evenly on the lower platen. 

Содержание 256 Series

Страница 1: ...MODEL 256 OPERATION AND MAINTENANCE MANUAL MNL90256 Rev E 12 08 17 ...

Страница 2: ... from the power supply before servicing and or cleaning CAUTION During normal operation the base of the machine must be installed or placed above the wall socket on a level stable surface NOTE This machine uses a circuit breaker to protect against fire and electric shock CAUTION Do not lean on the machine when the lower platen is removed Care must be taken to prevent machine from tipping over Keep...

Страница 3: ...a matter of seconds The heating platen features a cast in tubular heating element that is densely coiled to deliver rapid heating and constant long lasting and uniform temperatures Limited Machine Warranty Insta Graphic Systems warrants this heat seal machine when operated under normal conditions to be free from manufacturing defects in material and workmanship for a period of one 1 year on parts ...

Страница 4: ... 60 Hertz Model 256 N 230 V 2200 Watts 9 6 Amps Machine Weight Dry 107 lbs 48 5 kg Shipping Weight Dry 122 lbs 55 3 kg Degree of Protection The IP Ingress Protection rating of this machine according to IEC 60529 is IP54 IP 1st Digit 5 Dust Protected 2nd Digit 4 Splashing Water 1 st Digit Protection from solid objects 2 nd Digit Protection from moisture 0 Not protected 0 Not protected 1 Objects gre...

Страница 5: ...ing these steps is crucial in maximizing user safety and ensuring a long trouble free life for your machine 1 After unpacking the machine rotate the pressure crank handle located behind the top housing clockwise to release the platen pressure 2 The machine is placed on an even non flammable surface Do not handle the machinery with wet hands This is a hot surface Avoid contact with upper platen shr...

Страница 6: ...aise the temperature hold UP To decrease the temperature hold and DOWN 3 Give the machine time to heat FOR USE BY QUALIFIED PERSONNEL ONLY your machine you will want to configure the settings of your machine turn the main and press the POWER The display will briefly show the ontroller program revision number emperature If the temperature is not shown press to cycle to the temperature 25 F OR 107 o...

Страница 7: ...tion time hold SET and DOWN NOTE When lifting the handle there might be a popping noise This is normal and is caused by suction created between the platen surfaces During r transfers the noise will diminish FOR USE BY QUALIFIED PERSONNEL ONLY crank handle located to DECREASE CLOCKWISE to creasing the pressure increases the force required to close the platens To avoid user injury or damage to the m...

Страница 8: ...the upper platen to swing the top assembly WARNING When replacing the lower platen raise up and keep the upper platen close to the center position Do not lean on machine to prevent tipping over Controller Features Basic Controller Functions This controller has two 2 main control features 1 Temperature the temperature may be set from 225 425 F 107 218 C 2 Timer the cycle timer may be set from 1 sec...

Страница 9: ...ON beep indicates that the OFF that the ON Changing the Temperature Scale TEMPERATURE DOWN for 3 to 5 seconds to switch the temperature scale Switch the temperature scale to Fahrenheit Let the platen temperature stabilize Use a pyrometer or temperature strips to find the temperature at the center of the platen 3 Enter the temperature offset adjust pressing and holding MODE 5 seconds 4 XX is the cu...

Страница 10: ...t is recommended that you have the following items available 1 Phillips head screw driver 2 Needle nose pliers with insulated handle 3 Set of metric Allen wrenches 4 Special multi purpose grease MPPL023 With the above items you should be able to perform most general maintenance and repairs WARNING Do not attempt to remove the upper platen alone Replacing the Silicone Pad 1 Make sure that the lower...

Страница 11: ...ation Caution Use high temperature grease only Lubricate these two gaps with grease from the top and allow grease to reach the center pin Recommend once a month for normal use Lubricate these four gaps with small amount of grease Recommend once a month for normal use ...

Страница 12: ...11 FOR USE BY QUALIFIED PERSONNEL ONLY MODEL 256 N WIRING DIAGRAM ...

Страница 13: ...12 FOR USE BY QUALIFIED PERSONNEL ONLY MODEL 256 S WIRING DIAGRAM ...

Страница 14: ...13 FOR USE BY QUALIFIED PERSONNEL ONLY MODEL 256 EXPLODED VIEW A1 Platen Assembly FOR USE BY QUALIFIED PERSONNEL ONLY A2 Top Frame Assembly ...

Страница 15: ...SSY A2 MB256 002 TOP FRAME ASSEMBLY A3 MB256 003 BASE FRAME ASSEMBLY A3 Base Frame Assembly FOR USE BY QUALIFIED PERSONNEL ONLY MODEL 256 SUB ASSEMBLIES DESCRIPTION PAGE NO PLATEN ASSEMBLY 13 UPPER PLATEN 16x20 120V VERSION 13 COMPLETE UPPER PLATEN ASSY1 120V VERSION 13 UPPER PLATEN 16x20 230V VERSION 13 COMPLETE UPPER PLATEN ASSY1 230V VERSION 13 TOP FRAME ASSEMBLY 15 BASE FRAME ASSEMBLY 17 Base ...

Страница 16: ...15 FOR USE BY QUALIFIED PERSONNEL ONLY A1 16 x 20 PLATEN ASSEMBLY FOR USE BY QUALIFIED PERSONNEL ONLY 16 x 20 PLATEN ASSEMBLY ...

Страница 17: ...P041 SILICONE PAD 16 x 20 1 14a MT256 002 LOWER PLATEN 16 x 20 1 14b MP256 009 SHAFT LOWER PLATEN 1 14c MH001 M08 009 SCREW SOCKET HEAD M8 x 20 1 14d MH001 M08 013 SCREW SET M8 x 10 1 14e MH001 M03 004 SCREW PAN HEAD M3 x 6 2 16d MP256 011 SCREW SET M8X25 2 48 MH007 019 C RING CLEVIS PIN 4 84 MH009 002 HIGH TEMPERATURE LIMITER 230V ONLY 1 84 MPPT046 HIGH TEMPERATURE LIMITER 120V ONLY 1 85 MPPW700 ...

Страница 18: ...17 FOR USE BY QUALIFIED PERSONNEL ONLY A2 TOP FRAME ASSEMBLY FOR USE BY QUALIFIED PERSONNEL ONLY ...

Страница 19: ...TRANSFORMER 1 24f MH256 004 001 CIRCUIT BREAKER 20A 120V ONLY 1 24f MH256 004 002 CIRCUIT BREAKER 15A 230 V ONLY 1 24g MH004 003 TERMINAL BLOCK 1 24h MB256 007 002 CLAMP CABLE NYLON 2 25 MP256 015 SWING AWAY ARM ASSEMBLY 1 26 MH001 M06 013 SCREW SOCKET HEAD M6 x 14 5 29 MH001 M04 006 SCREW PAN HEAD M4 x 10 3 30 MH001 MO4 007 SCREW PAN HEAD M4 x 10 WITH WASHER 9 45 MP256 023 LEVER ARM BRACKET RIGHT...

Страница 20: ...19 FOR USE BY QUALIFIED PERSONNEL ONLY A3 BASE FRAME ASSEMBLY FOR USE BY QUALIFIED PERSONNEL ONLY ...

Страница 21: ... HEX M12 x P1 25 x 8t 1 38 MH002 M12 002 NUT HEX LOCKING M12 x P1 25 1 39 MP256 021 ARM ASSEMBLY 1 39a MH002 M10 001 NUT HEX M10 2 39b MH256 007 001 PLUNGER 2 40a MP256 022 PRESSURE HANDLE COVER 1 41 MH256 001 001 SCREW M3X16 1 42 MH007 003 MICROSWITCH 1 47 MP256 025 LEVER ARM PIN 1 48 MH007 019 C RING CLEVIS PIN 4 60 MH007 033 RUBBER O RING SEAL DH75 85 4 5 6 1 61 MH007 025 CABLE CLAMP 2 62 MH007...

Страница 22: ...SCRIPTION QTY 76a MB256 007 003 POWER BOX 230V ONLY 1 76b MH256 001 003 SCREW STD P FLAT M3X6 230V ONLY 2 81A MPP90251 POWER CORD DETACHABLE 230V D 1 81B MPP90291 POWER CORD DETACHABLE 230V T 1 86 MH256 007 002 BRACKET ARM 1 87 MH001 M05 001 SCREW PAN HEAD M5X10 2 ...

Страница 23: ...22 FOR USE BY QUALIFIED PERSONNEL ONLY Notes ...

Страница 24: ...23 FOR USE BY QUALIFIED PERSONNEL ONLY Notes ...

Страница 25: ...24 FOR USE BY QUALIFIED PERSONNEL ONLY Notes ...

Страница 26: ...use neglect or accident including but not limited to transporting The Product without the proper preparation and or packaging This limited warranty is VOID if the Product has been altered or modified in any way including but not limited to attempted warranty repair without authorization from Insta and or alteration removal of the serial number the warranty period is expired the serial number label...

Страница 27: ... The Purchaser will be charged for the new machine at the time of the shipment Once the machine is returned and the warranty confirmed The Purchaser will receive a credit refund The replacement machine you receive will be covered by the balance of the limited warranty period remaining on the original product plus an additional thirty 30 days You will keep the replacement machine that is sent to yo...

Страница 28: ...13925 E 166th St Cerritos CA USA 90702 800 421 6971 Fax 562 404 3010 Parts Orders 800 426 3609 562 404 3000 Ext 215 Technical Support 800 426 3609 562 404 3000 Ext 208 In House Repair 800 426 3609 ...

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