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Essential Safety Requirement 

 

Install the pump in any shaded place away from direct sunlight. 

 

The pump can not be used fin sub-merged condition. 

 

Before  starting  work  on  the  pump,  the  pump  must  be  disconnected  from  the  power  supply.  The 
system must be pressure less! 

 

Make sure that any chemicals that are released from the pump or any damaged lines do not causes 
damages to system parts.  

 

Before  switching  on  the  main  supply,  the  tubing  cap  (both  suction  and  discharge  valve  assembly) 
should be tightened to dosing head properly so that the metering liquid can not spray out from the 
dosing head in working condition and put operator’s in risk. The dosing medium/liquid is pressurized 
and can be harmful to health and the environment. 

 

When working with chemicals, the accident pretension regulations applicable at the installation site 
should  be  applied  (e.g.  wearing  protection  clothing's).  Observe  the  chemical  manufacturer's  safety 
data sheet and safety instructions when handling chemicals. 

 

The dosing medium must be a liquid, Observe the freezing and boiling point of the dosing media.The 
resistance of the parts which comes into contact with the dosing medium, such as the dosing head, 
PTFE ball and washer, glass ball, ‘O’ ring, ball bush, pipe lines, ball seal and suction filter assembly, 
NRV body etc. , depends on the medium, media temperature and operating pressure. Ensure that the 
parts come contact  with the  dosing medium are resistance  to the dosing medium under operating 
temperature and pressure, see the data booklet. 

 

Ensure voltage is within range specified for the pump i.e., 230±20% V 

 

Electrical connection should be made between Live – Neutral and Not live-Ground 

 

Avoid giving supply from  the same line  as heavy electrical equipment. 

 

Do not operate the pump with a damage/break diaphragm. Operating with damaged diaphragm can 
lead to dosing liquid entering pump housing. In case  of diaphragm breakage  immediately separate 
the  pump  from  the  power  supply.  Make  sure  the  pump  cannot  be  put  back  into  the  operation  by 
accident. In case of diaphragm breakage use the following step to dismantle diaphragm (refer  fig of 
Edose and Edose Neo Dosing Head  overview): 

1.

 

Make the system pressure less 

2.

 

Empty the dosing head before maintenance and flush it, if necessary 

3.

 

Set the frequency knob to 0%. 

4.

 

Switch off mains supply. 

5.

 

Take suitable steps to ensure that the returning liquid is safely collected. 

6.

 

Dismantle  the suction  and discharge  tubing and check  whether tubing is blocked, soiled or 
damaged. Replace if necessary 

7.

 

Dismantle NRV body in suction and discharge side. 

8.

 

Remove the ball bush and o ring from NRV body. Check their safety for wear and damage. If 
necessary, replace them. 

9.

 

Unscrew the PCB housing and remove it. 

10.

 

Remove the spring fitting washer and nut and PTFE washer. 

11.

 

Loosen the screws on dosing head and remove the screws. 

12.

 

Remove  the  diaphragm  washer,  plunger  washer  and  diaphragm  o  ring  from  diaphragm-
plunger assembly. 

13.

 

Dismantle the diaphragm-plunger assembly 

14.

 

Check the diaphragm. If necessary, replace it. 

 

 

 

Содержание edose MEGA

Страница 1: ... E INITIATIVE FORMAT NO IE DD 15 1 REV DATE 22 02 19 REV NO O1 OPERATION AND MAINTENANCE MANUAL MEGA ...

Страница 2: ...PTFE to ensure maximum life 4 20 Input Optional Level switch Interlock Optional IP 65 certified Dosing rate 40Lph 3 Kg Cm Suction Discharge tubing 8 10 mm Frequency Up to 120 spm Electrical 230 10 V AC 50 Hz Metering pump Suction discharge tubing 3 meter Foot valve with strainer Injection valve NRV NOTE Available in PVDF for Sulfuric Acid Scope of Supply Installation Dosing Pump Features Specifica...

Страница 3: ...s provided Tighten the nut bolts properly Do not install the pump under direct sun light Place the pump above the liquid to be dosed within maximum limit of 1 5meter suction lift The discharge point marked with arrow should be always faces upwards The suction nipple will be on the lower side with the suction tubing being immersed completely in the dosing liquid After cut ng an appropriate length o...

Страница 4: ...t ofthe system byopening thebleed valve until liquid flows out in a continuous stream Close bleed valve Pump is now inoperation Adjust the knob to the desired percentage frequency to achieve required dosing flow Note By pressing the button once the strokes per minute spm value is displayed Pressing a second time displays the input voltage Press once again to show the percentage dosing Startup Typi...

Страница 5: ...troke Volume ml 5 6 Accuracy of Repeatability 2 Maximum Suction Lift During Operation meter 1 5 Min Max Liquid Temperature C 5 to 50 Suction Discharge Tubing mm 8 10 Electrical Data Voltage V 230 10 Frequency Hz 50 60 Length of Main Cable meter 2 Maximum Power Consumption W Electric Safety Class II Enclosure Class IP 65 Pollution Degree 3 Sound Pressure Maximum Sound Pressure dB 80 Technical Speci...

Страница 6: ...GA Drawing 1 SUCTION VALVE 2 DISCHARGE VALVE 3 DOSING HEAD 4 AIR RELEASE VALVE 5 MOUNTIING BRACKET 6 FREQUENCY KNOB 7 PCB HOUSING ...

Страница 7: ...Edose Dosing Head Exploded View Product Drawing ...

Страница 8: ...Part List NRV BALLHOUSING DOSING HEAD O RING O 76X3 5 VT ...

Страница 9: ...ck on suction side Turn on the pump plug in Prime the pump in manual mode Foot valve must be vertical Maximum suction lift is 5 feet Suction tubing must be vertical Untighten the air bleed valve run the pump till air trap is out then tighten Refill the container tank and re prime Check tubing for pinholes cracks replace if necessary Low output or failure to pump against pressure Pump maximum press...

Страница 10: ...ium are resistance to the dosing medium under operating temperature and pressure see the data booklet Ensure voltage is within range specified for the pump i e 230 20 V Electrical connection should be made between Live Neutral and Not live Ground Avoid giving supply from the same line as heavy electrical equipment Do not operate the pump with a damage break diaphragm Operating with damaged diaphra...

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