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INSPECTION REPORT

Ingersoll Rand Quantum Electric Chain Hoist

QCH Series

Model Number:

Date:

Serial Number:

Inspected by:

Reason for Inspection: (Check Applicable Box)
 

1. Scheduled Periodic Inspection ( ___ Quarterly ___ Semiannually ___ Yearly)

Operating Environment:

Normal ___ Heavy ___ Severe ___

 

2. Discrepancy(s) noted during Frequent Inspection

 

3. Discrepancy(s) noted during maintenance

 

4. Other: ___________________________

Refer to the Product Information and Parts Information Manual and “INSPECTION” section for the general inspection criteria. Also, refer to appropriate National Standards
and Codes of Practice. If in doubt about an existing condition, contact the nearest Ingersoll Rand distributor or the factory for technical assistance.

COMPONENT

CONDITION

CORRECTIVE ACTION

NOTES

Pass

Fail

Repair

Replace

Fasteners

 

 

 

 

 

Gears

 

 

 

 

 

Shafts

 

 

 

 

 

Bearings

 

 

---

 

 

Load Bearing Wheel

 

 

 

 

 

Hook Block/Double-Reeved Pocket

Wheel

 

 

 

 

 

Chain Guides

 

 

 

 

 

Springs

 

 

---

 

 

Covers, Housings

 

 

 

 

 

Hooks

 

 

---

 

 

Top

Actual Hook Throat Width: ________ inches / ________ mm

(Refer to Table 2 ‘Load Chain’ on page 3 for minimum/maximum acceptable widths.)
Hook Twist

 

 

---

 

(maximum 10%)

Hook Crack Test Method Used: Dye Penetrant ________ Magnetic Particle ________ Other: ________

Bottom

Actual Hook Throat Width: ________ inches / ________ mm

(Refer to Table 2 ‘Load Chain’ on page 3 for minimum/maximum acceptable widths.)
Hook Twist

 

 

---

 

(maximum 10%)

Hook Crack Test Method Used: Dye Penetrant ________ Magnetic Particle ________ Other: ________

Hook Latch

 

 

---

 

 

Brake (100% Load Test)

 

 

---

 

 

Brake (Visual Inspection)

 

 

 

 

 

Tail Pin (End Anchor)

 

 

 

 

 

Load Chain:

 

 

---

 

 

Working length(s) maximum wear: ________ inches / ________ mm

    (Refer to Table 2 ‘Load Chain’ on page 3.)
Supporting Structure

 

 

 

 

 

Labels and Tags

 

 

---

 

 

Other Components (List in NOTES

section)

 

 

 

 

 

Testing:

Pass

Fail

NOTES

Operational (No Load)

 

 

 

Operational (100% Load)

 

 

 

Operational (Maximum Test Load*)

 

 

 

* Maximum test load should never exceed 125% of rated capacity.

This form may be photocopied and used as an inspection record.

4

Form 16586737 Edition 4

Содержание QCH100

Страница 1: ...Product Maintenance Information QuantumElectricChainHoist QCH Series 1 8 to 5 ton Save These Instructions Form 16586737 Edition 4 April 2013 2013 Ingersoll Rand...

Страница 2: ...grease or buildup to avoid slipping and ensure unobstructed trolley operation Do not operate the hoist until problems have been determined and corrected 6 LABELS AND TAGS Check for presence and legib...

Страница 3: ...1 693 297 1 116 28 35 11 925 302 9 0 319 8 1 QCH300 0 394 10 1 102 28 12 126 308 1 157 29 4 12 37 314 2 0 354 9 QCH500 Table 3 Periodic Inspection Term Quarterly Semi annually Yearly Activity Load cha...

Страница 4: ...le Reeved Pocket Wheel Chain Guides Springs Covers Housings Hooks Top Actual Hook Throat Width ________ inches ________ mm Refer to Table 2 Load Chain on page 3 for minimum maximum acceptable widths H...

Страница 5: ...ay be damaged Check Control Pendant for signs of damage Refer to section INSPECTION on page 2 Motor may be damaged It is not recommended to disassemble the motor Examine motor for external damage Cont...

Страница 6: ...cularly true of threaded members machined surfaces and housings 8 Do not remove any part which is press fit in or on a subassembly unless the removal of the part is necessary for repairs or replacemen...

Страница 7: ...o not remove the old chain from the hoist The old chain can be used to feed the new chain through the hoist by connecting them with a C link n Limit Stop Assembly CAUTION Defect spring elements and ru...

Страница 8: ...X Suspension X Load hook X Travelling gear running wheel X Contactor limit switch X Replace when worn Replace no later than at general overhaul WIRING DIAGRAM n Electric Circuit F Control fuse K Conta...

Страница 9: ...U1 U5 V1 V5 W1 W5 U2 V2 W2 460V AC U1 V1 W1 U2 U5 V2 V5 W2 W5 n 2 Speed with Emergency Stop 3 Phase Dwg MHP3336 Voltage U U1 V W CONNECT 230V AC U1 U5 V1 V5 W1 W5 U2 V2 W2 460V AC U1 V1 W1 U2 U5 V2 V5...

Страница 10: ...www ingersollrandproducts com...

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