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04585147_ed2

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spacers must be equally distributed on the outside of the 
side plates.

WARNING

• At least one mounting spacer must be used between 
the head of each trolley bracket bolt and the trolley 
bracket and between each trolley bolt nut and the trolley 
bracket. Failure to do this could cause the hoist to fall 
when used improperly.

Ensure the trolley bolts or nuts are torqued in accordance 
with manufacturer’s specifications. For installation of hoist 
and trolley on beam, make certain the side plates are 
parallel and vertical.

After installation ensure beam stops are in place, operate 
trolley over entire length of beam with a capacity load 
suspended 4 to 6 inches (10 to 15 cms) off the floor.

CAUTION

• To avoid an unbalanced load which may damage the 
trolley, the hoist must be centered under the trolley.

NOTICE

• Trolley wheels ride on the top of the lower flange of 
the beam.

„

Power Connection

DANGER

• Electro technical adjustments should only be 
performed by authorized specialists.

The main connection cable, the mains connection fuse and 
the main switch must be installed by the customer 
beforehand for connecting the electric chain hoist to the 
mains power supply.
A 4-wire cable with a Ground protective conductor is needed 
to provide the power supply for three-phase models. A 
3-wire cable with a protective conductor is adequate for 
single-phase models. The length and the gage must be 
determined to support the power consumption of the electric 
chain hoist.

DANGER

• The ground conductor is not to carry any power. With 
motorized trolley operation, the power supply is 
enclosed in a terminal box on the drive motor. With the 
installation of a motor protector, the load plate voltage 
of the electric chain hoist must be noted.

CAUTION

• Checking direction of rotation: If the direction of 
rotation does not correspond with the button symbols 
on the control switch, power supply wires L1 and L2 
must be swapped round.

NOTICE

• Wire connection at the terminal is in accordance with 
figure 3.

Electrical Connections

, if not tight and secure, will be an 

endless cause of trouble. During installation the electrician 
must make sure that all electrical connections including the 
ground connection are secure. Make sure all junction boxes 

and switch enclosures are adequately sealed and protected 
for the environmental conditions to be encountered.

The electric chain hoist must be connected in accordance 
with supplied wiring diagrams. Remove approximately 3/8 in. 
(9 mm) of the electrical power cable protective casing to 
expose cable. Open the integrated clamp with a narrow 
blade 1/8 in. (3.5 mm) wide screw driver, as shown in 
figure 3, and install power cable end. Cables (leads) can be 
identified by color, or in the case of pendant cables, by 
numbers taped to each cable. Terminals are identified by 
letters or labels on the terminal blocks.
Manufacturer-supplied cables have bare wire ends.

(Figure 3)

„

Ground (Earth) Connections

The power supply cord includes a grounding (earth) 
conductor (green wire). Ensure grounding (earth) conductor 
is connected to the green/yellow connector terminal.

DANGER

• The ground (earth), green or green/yellow wire, must 
not carry any power. When hoist is supplied with a 
trolley, the power supply is connected at the trolley 
relay box.

NOTICE

• The ground (earth) connection must be wired to the 
green/yellow ground (earth) connection terminal. 
Ground (earth) wire of the terminal power supply is 
connected to the yellow/green wire (PE).

„

Direction of Movement Check

CAUTION

• Hoist operation must be in accordance with the 
control pendant symbols. If hoist does not operate in 
accordance with control pendant symbols then hoist is 
misphased. Should this be the case, switch any two 
supply power wires L1 and L2.

8-9 mm

Содержание QCH100-1HD50

Страница 1: ...04585147 Edition 2 November 2006 Quantum Electric Chain Hoist QCH Series 1 8 to 5 ton Product Information Save these Instructions ...

Страница 2: ...torque is provided by the compression spring Rotor Shaft with Integrated Slip Clutch Item 3 in figure 1 The slip clutch is installed in a functional location upstream of the brake system and is integrated in the rotor shaft It protects the chain hoist from overloading and provides the additional function of an emergency limit stop for the highest and lowest hook positions The slip clutch complies ...

Страница 3: ...1NS50 1 2 32 1 0 3 5 1 8 1 4 44 9 QCH50 1ND50 32 8 1 0 0 25 3 5 2 4 1 8 1 2 1 4 1 0 QCH100 1HD50 64 16 2 1 0 5 11 6 5 2 5 8 2 6 4 6 2 1 100 QCH50 2NS100 1 16 2 1 0 3 5 1 8 1 4 49 6 QCH50 2ND100 16 4 1 0 0 25 3 5 2 4 1 8 1 2 1 4 1 0 QCH100 1NS100 32 1 2 1 7 4 3 7 3 0 100 QCH100 1ND100 32 8 2 1 0 5 8 0 5 6 4 0 2 8 3 2 2 2 QCH100 2NS200 2 16 2 2 1 7 4 3 7 3 0 112 QCH100 2ND200 16 4 2 1 0 5 8 0 5 6 4 ...

Страница 4: ...is erected to shield it from the influences of the weather Wherever possible the electric chain hoist should be transported in its original packaging It is recommended that the assembly and connection of the electric chain hoist is effected on site by qualified designated personnel INSTALLATION Prior to installing the hoist carefully inspect components for possible shipping damage Hoists are suppl...

Страница 5: ...ection of rotation If the direction of rotation does not correspond with the button symbols on the control switch power supply wires L1 and L2 must be swapped round NOTICE Wire connection at the terminal is in accordance with figure 3 Electrical Connections if not tight and secure will be an endless cause of trouble During installation the electrician must make sure that all electrical connections...

Страница 6: ...will be housed correctly in accordance with figure 4 The lifting height must be dimensioned such that the hook fittings are on the ground in the lowest hook position Single fall operation The connection between the load hook 2 and the chain is made with the hook block assembly 1 The last link must locate on the pin 3 Apply grease in the hook block recess see figure 5 Figure 5 NOTICE Pay attention ...

Страница 7: ...ve to lowest hook position rotate green switching wheel rear 4 to switching cam of bottom limit switch 5 rotate anticlockwise for higher hook position and clockwise for lower hook position 5 Activate rocker must engage in switch wheel 6 Check operation of limit switch the end stop and the hook fittings must not touch the housing Chain Bucket 1 Move chain out at load side until limit switch is acti...

Страница 8: ...cation For additional information on Quantum motorized trolleys refer to Parts Operation and Maintenance Manual Form Number MHD56108 Load Chain WARNING Failure to maintain a clean and well lubricated load chain will result in rapid load chain wear that can lead to chain failure which can cause severe injury death or substantial property damage 1 Lubricate each link of the load chain weekly Apply n...

Страница 9: ...l information The use of other than genuine Ingersoll Rand parts may result in a hazard decreased performance and increased maintenance and may void all warranties When the life of the hoist has expired it is recommended that the hoist be disassembled degreased and parts be separated by material so that they can be recycled Refer all communications to the nearest Ingersoll Rand Office or Distribut...

Страница 10: ...10 04585147_ed2 NOTES ...

Страница 11: ...04585147_ed2 11 NOTES ...

Страница 12: ...www irtools com 2006 Ingersoll Rand Company ...

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