background image

2

04585147_ed2

PRODUCT SAFETY INFORMATION

„

Intended Use

Quantum Series Electric Chain Hoists are designed to 
efficiently raise and lower loads. These hoists are designed 
for general industrial material handling operations, with 
freely suspended loads.

Refer to Product Safety Information Manual for Quantum 
Electric Chain Hoists Form 16586075.

Manuals can be downloaded from www.irtools.com

PRODUCT DESCRIPTION

(Figure 1)

„

Housing 

(Item 1 in figure 1)

The housing and the cover are made from robust cast 
aluminium, and cooling fins in the motor area provide 
efficient cooling. The chain container can be attached to the 
compact housing. Holes are provided for the chain screw 
connection of the power supply connecting cable and the 
control cable. The eye or hook suspension system is 
attached to the top flange.

„

Motor and Brake 

(Item 2 in figure 1)

QCH electric chain hoists are driven by asynchronous 
motors. Models are available in single and dual speed. The 
motors are specifically designed for hoist duty requirements 
and are rated for the lifting equipment. The windings of the 
motor correspond with insulation class F. The brake system 
consists of an AC-powered multiple disk brake. In the de-
energized state the braking torque is provided by the 
compression spring.

„

Rotor Shaft with Integrated Slip Clutch 

(Item 3 in figure 1)

The slip clutch is installed in a functional location upstream 
of the brake system and is integrated in the rotor shaft. It 
protects the chain hoist from overloading and provides the 
additional function of an emergency limit stop for the highest 
and lowest hook positions. The slip clutch complies with the 
requirements of industry standard and is maintenance free.

„

Limit Switch 

(Item 4 in figure 1)

A geared limit switch is installed to control the highest and 
lowest chain positions. Intermediate limit switch contacts 
with automatic disconnection can be optionally retrofitted.

„

Electrical Controller 

(Item 5 in figure 1)

The electric chain hoists are equipped with a 42V contactor 
controller as standard. The emergency stop contactor 
disconnects all three main power phases from the mains 
when the E-Stop button is pressed.

„

Chaindrive 

(Item 6 in figure 1)

The hoist is equipped with a 5 pocket liftwheel and uses 
case carborized highly heat treated load chain for long life. 
Chain guides are easily removed for inspection. All hooks 
are equipped with a safety latch.

„

Gearbox 

(Item 7 in figure 1)

The two-stage, closed spur gearing is designed for lifting 
gear requirements. The gear wheels are mounted on ball 
bearings and have continuous lubrication. The helical 
gearing reduces running noise to a minimum.

1

2

3

4

5

6

7

Содержание QCH100-1HD50

Страница 1: ...04585147 Edition 2 November 2006 Quantum Electric Chain Hoist QCH Series 1 8 to 5 ton Product Information Save these Instructions ...

Страница 2: ...torque is provided by the compression spring Rotor Shaft with Integrated Slip Clutch Item 3 in figure 1 The slip clutch is installed in a functional location upstream of the brake system and is integrated in the rotor shaft It protects the chain hoist from overloading and provides the additional function of an emergency limit stop for the highest and lowest hook positions The slip clutch complies ...

Страница 3: ...1NS50 1 2 32 1 0 3 5 1 8 1 4 44 9 QCH50 1ND50 32 8 1 0 0 25 3 5 2 4 1 8 1 2 1 4 1 0 QCH100 1HD50 64 16 2 1 0 5 11 6 5 2 5 8 2 6 4 6 2 1 100 QCH50 2NS100 1 16 2 1 0 3 5 1 8 1 4 49 6 QCH50 2ND100 16 4 1 0 0 25 3 5 2 4 1 8 1 2 1 4 1 0 QCH100 1NS100 32 1 2 1 7 4 3 7 3 0 100 QCH100 1ND100 32 8 2 1 0 5 8 0 5 6 4 0 2 8 3 2 2 2 QCH100 2NS200 2 16 2 2 1 7 4 3 7 3 0 112 QCH100 2ND200 16 4 2 1 0 5 8 0 5 6 4 ...

Страница 4: ...is erected to shield it from the influences of the weather Wherever possible the electric chain hoist should be transported in its original packaging It is recommended that the assembly and connection of the electric chain hoist is effected on site by qualified designated personnel INSTALLATION Prior to installing the hoist carefully inspect components for possible shipping damage Hoists are suppl...

Страница 5: ...ection of rotation If the direction of rotation does not correspond with the button symbols on the control switch power supply wires L1 and L2 must be swapped round NOTICE Wire connection at the terminal is in accordance with figure 3 Electrical Connections if not tight and secure will be an endless cause of trouble During installation the electrician must make sure that all electrical connections...

Страница 6: ...will be housed correctly in accordance with figure 4 The lifting height must be dimensioned such that the hook fittings are on the ground in the lowest hook position Single fall operation The connection between the load hook 2 and the chain is made with the hook block assembly 1 The last link must locate on the pin 3 Apply grease in the hook block recess see figure 5 Figure 5 NOTICE Pay attention ...

Страница 7: ...ve to lowest hook position rotate green switching wheel rear 4 to switching cam of bottom limit switch 5 rotate anticlockwise for higher hook position and clockwise for lower hook position 5 Activate rocker must engage in switch wheel 6 Check operation of limit switch the end stop and the hook fittings must not touch the housing Chain Bucket 1 Move chain out at load side until limit switch is acti...

Страница 8: ...cation For additional information on Quantum motorized trolleys refer to Parts Operation and Maintenance Manual Form Number MHD56108 Load Chain WARNING Failure to maintain a clean and well lubricated load chain will result in rapid load chain wear that can lead to chain failure which can cause severe injury death or substantial property damage 1 Lubricate each link of the load chain weekly Apply n...

Страница 9: ...l information The use of other than genuine Ingersoll Rand parts may result in a hazard decreased performance and increased maintenance and may void all warranties When the life of the hoist has expired it is recommended that the hoist be disassembled degreased and parts be separated by material so that they can be recycled Refer all communications to the nearest Ingersoll Rand Office or Distribut...

Страница 10: ...10 04585147_ed2 NOTES ...

Страница 11: ...04585147_ed2 11 NOTES ...

Страница 12: ...www irtools com 2006 Ingersoll Rand Company ...

Отзывы: