Ingersoll-Rand P185WIR, Руководство по эксплуатации, техническому обслуживанию и каталог запасных частей

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Inspection every 500 hours operation
(1) Replacing the air cleaner element
Replace the air cleaner element periodically even if it is not damaged
or dirty. When replacing the element, clean the inside air cleaner case
at the time. If having the air cleaner with double elements, do not
remove the inner element. If the engine output is still not recover (or the
dust indicator still actuates if having the air cleaner with a dust indicator)
even though the outer element has replaced with new one, replace the
inner element with new one.
Inspection every 1000 hours operation
(1) Replacing cooling water
Cooling water contaminated
with
rust or water scale
-
reduces the
cooling effect. Even when antifreeze agent (LLC) is mixed, the cooling
water gets contaminated due to deteriorated ingredients. Replace the
cooling water at least Once a year.
1) Remove the header tank cap.
2) Remove the bottom radiator hose of the radiator and drain the
cooling water.
3) After draining the cooling water, reconnect the hose.
4) Fill radiator and engine with cooling water via the header tank.
Beware of scalding by hot water
Wait until the temperature goes down before draining the Cooling water.
Otherwise, hot water may splash to cause scalding.
(2) Checking and adjusting the fuel injection valve
As the adjustment requires specialized knowledge and skill, .consult
your Ingersoll--Rand dealer. This adjustment is needed to obtain the
optimum injection pattern for full engine performance.
(3) Adjusting intake / exhaust valve clearance
As this adjustment requires specialized knowledge and skill, consult
your Ingersoll--Rand dealer. The adjustment is necessary to maintain
the correct timing for the opening and closing of valves. Neglecting the
adjustment will cause the engine to run noisily and result in poor engine
performance and other damage.
Inspection every 2000 hours operation
(1) Flushing the cooling system and checking the
cooling system parts
As this maintenance requires specialized knowledge and skill, consult
your Ingersoll--Rand dealer. Rust and water scale will accumulate in the
cooling system through many hours of operation. This lowers the
engine cooling effect.
And for the engine oil cooler (4TNV98T), they quickly deteriorate the
engine oil.
Cooling system parts: radiator, cooling water pump, thermostat,
cylinder block, cylinder head, oil cooler (4TNV98T).
(2) Checking and replacing fuel hoses and cooling water hoses
As this maintenance requires specialized knowledge and skill, consult
your Ingersoll--Rand dealer. Regularly check the rubber hoses of the
fuel system and cooling water system. If cracked or degraded, replace
them with new one. Replace the rubber hoses at least every 2 years.
(3) Lapping the intake and exhaust valves
As this maintenance requires specialized knowledge and skill, consult
your Ingersoll--Rand dealer. The adjustment is necessary to maintain
proper contact of the valves and seats.
(4) Checking and adjusting the fuel injection timing
As this maintenance requires specialized knowledge and skill, consult
your Ingersoll--Rand dealer.
Checking and adjusting the EPA emission related parts.
The inspection and servicing require specialized knowledge and
techniques. Consult your Ingersoll--Rand dealer or distributor.
EPA allows to apply maintenance schedule for emission related parts
as follow.
-- Check Fuel Valve
Nozzle and clean
Adjust, cleaning and
repair of Fuel injection
Pump and Fuel Valve
Nozzle.
kW
≦
130 1500 hours of use
and at 1500--hour
intervals thereafter
3000 hours of use
and at 3000--hour
intervals thereafter