Ingersoll-Rand P185WIR Скачать руководство пользователя страница 45

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Book: 22305593 (8/03)

TROUBLE SHOOTING CHART

Bold Headings depict the COMPLAINT -- Subheadings depict the CAUSE

Note: Subheadings suggest order to follow in cause of troubleshooting.

Short Air Cleaner Life:

Dirty Operating Conditions

Inadequate Element Cleaning

Defective Service Indicator

Incorrect Stopping Procedure

Wrong Air Filter Element

Will Not Unload:

Leaks in Regulator Piping

Incorrect Pressure Regulator Adjustment

Malfunctioning Pressure Regulator

Malfunctioning Inlet Unloader/Butterfly Valve

Ice in Regulation Lines/Orifice

Excessive Oil In Air:

High Oil Level

Out of Level > 15 degrees

Clogged Scavenge Orifice

Scavenge Tube Blocked

Defective Scavenge Check Valve

Sep. Tank Blown Down Too Quickly

Defective Minimum Pressure Valve

Defective Separator Element

Oil In Air Cleaner:

Incorrect Stopping Procedure

Excessive Compressor Oil Temperature:

Ambient Temperature Too High

Out of Level > 15 degrees

Low Oil Level

Dirty Cooler

Dirty Operating Conditions

Loose or Broken Belts

Operating Pressure Too High

Malfunctioning Thermostat

Defective Minimum Pressure Valve

Blocked or Restricted Oil Lines

Airend Malfunctioning

Safety Valve Relieves:

Leaks In Regulator Piping

Incorrect Pressure Regulator Adjustment

Malfunctioning Pressure Regulator

Malfunctioning Inlet Unloader/Butterfly Valve

Defective Separator Element

Ice in Regulation Lines/Orifice

Defective Safety Valve

Engine RPM Low:

Clogged Fuel Filter

Operating Pressure Too High

Incorrect Pressure Regulator Adjustment

Dirty Air Filter

Malfunctioning Speed Control Cylinder

Defective Separator Element

Ice In Regulation Lines/Orifice

Engine Malfunctioning

Airend Malfunctioning

Excessive Vibration:

Low Engine RPM

Rubber Mounts Damaged

Out of Balance Fan

Engine Malfunctioning

Airend Malfunctioning

Low CFM:

Low Engine RPM

Dirty Air Filter

Incorrect Linkage Adjustment

Incorrect Pressure Regulator Adjustment

Malfunctioning Inlet Unloader/Butterfly Valve

Malfunctioning Speed Control Cylinder

Defective Minimum Pressure Valve

Defective Separator Element

Содержание P185WIR

Страница 1: ...NG MAINTENANCE PARTS MANUAL COMPRESSOR MODEL P185WIR XP185WIR Revised 09 12 Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of tradem...

Страница 2: ...d services that consistently meet the requirements of our customers and each other CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of Califo...

Страница 3: ...1 Sanford Avenue Mocksville North Carolina 27028 Declare that under our sole responsibility for manufacture and supply the product s To which this declaration relates is are in conformity with the pro...

Страница 4: ...roved parts list may create hazardous conditions over which Ingersoll Rand has no control Therefore Ingersoll Rand cannot be held responsible for equipment in which non approved repair parts are insta...

Страница 5: ...ON SECTION 3 NOISE EMISSION SECTION 4 GENERAL DATA SECTION 5 OPERATION SECTION 6 MAINTENANCE SECTION 7 LUBRICATION SECTION 8 TROUBLESHOOTING SECTION 9 ENGINE operation maintenance lubrication troubles...

Страница 6: ...n box and remove the bag containing hardware safety chains and assembly instructions 3 Using the jack raise the front of the unit so that the legs are approximately 1 above the ground 4 Remove the tem...

Страница 7: ...ust be fitted and controlled by work procedures so that one machine cannot accidentally be pressurized or over pressurized by another Compressed air must not be used for a feed to any form of breathin...

Страница 8: ...us burns Do not open radiator while hot Rotating fan blade can cause serious injury Do not operate without guard in place Use care to avoid contacting hot surfaces engine exhaust manifold and piping a...

Страница 9: ...WARNING Flammable liquid Air gas flow or Air discharge Look forthese signs onmachines shippedtointernationalmarkets outside NorthAmerica whichpoint out potential hazards to the safety of you and other...

Страница 10: ...al Rough Service Designation Wet Location Operation WARNING Consult the operation and maintenance manual before performing any maintenance WARNING Before connecting the tow bar or when preparing to to...

Страница 11: ...and Maintenance manual before operation or maintenance of this machine is undertaken XX km h Pressurized component or system Do not exceed the speed limit Pressurized vessel Do not remove the Operatin...

Страница 12: ...rkets in North America which point out potential hazards to the safety of you and others Read and understand thoroughly Heed warnings and follow instructions If you do not understand inform you superv...

Страница 13: ...h 105 km hr Rotating fan blade Can cause serious Do not operate without guard in place WARNING injury Falling off machine Can cause serious injury Access lifting bail from inside machine or death WARN...

Страница 14: ...s are present on the machines Replace decals that are not readable FREE SAFETY DECALS CAUTION This engine is equipped with an electric heater starting aid DO NOT USE ETHER ENGINE DAMAGE WILL OCCUR Hig...

Страница 15: ...f twenty four 24 months from shipment to or the accumulation of 4 000 hours of service by the initial user For Air Ends the warranty against defects will include replacement of the complete Air End pr...

Страница 16: ...workmanship during the period prescribed above Such part will be repaired or replaced without charge to the initial user during normal working hours at the place of business of an Ingersoll Rand dist...

Страница 17: ...ere IN COMPRESSORS IN GENERATORS AS OF 1 1 01 24 24 2000 2000 5 yrs 5000 hours using OEM fluids filters with 250 deductible 2 yrs 4000 hours using IR fluids filters Deutz 24 2000 Available at dealer I...

Страница 18: ...ranty is limited to defects in major components rotors housings gears bearings and is automatically available when the following three conditions are met 1 The original airend is returned assembled an...

Страница 19: ...e change of ownership Machines shipped outside the United States require notification be made to initiate the machine warranty Fill out the Warranty Registration Form in this section keep a copy for...

Страница 20: ...ctric water etc Utility Contractor SERVICING DISTRIBUTOR USER ACKNOWLEDGEMENT 1 The Purchaser has been instructed and or has read the manual and understands proper preventative maintenance general ope...

Страница 21: ...21 Book 22305593 8 03 Ingersoll Rand Company Portable Compressor Division P O Box 868 Mocksville North Carolina 27028 Attention Warranty Department fold...

Страница 22: ...her estab lishment authorized by Ingersoll Rand Company This warranty covers the following emission related parts and components Charge Air Cooling System If Equipped Fuel Injection System Intake Mani...

Страница 23: ...an authorized INGERSOLL RAND Dealer will repair the heavy duty off road engine at no cost to the owner including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE The 1996 and later heavy dut...

Страница 24: ...djustments The following is an explanation of maintenance for emission related components See the Maintenance Schedule for the specific inter val for the following items FUEL INJECTION PUMPS OR NOZZLE...

Страница 25: ...the air intake system or parts thereof c enclosure or parts thereof 5 Removal of any of the following a fan shroud b vibration mounts c sound absorption material 6 Operation of the compressor with any...

Страница 26: ...e manufacturer warrants to the ultimate purchaser and each subsequent purchaser that this air compressor was designed built and equipped to conform at the time of sale to the first retail purchaser wi...

Страница 27: ...Enclosure Panels Enclosure panels should also be inspected at 100 hour operational intervals All panels that are warped punctured torn or otherwise deformed such that their noise containment function...

Страница 28: ...28 Book 22305593 8 03 MAINTENANCE RECORD FOR NOISE EMISSION CONTROL AND EXTENDED WARRANTY ITEM NO DESCRIPTION OF WORK HOURMETER READING MAINT INSPECT DATE LOCATION CITY STATE WORK DONE BY NAME...

Страница 29: ...litres Fuel Tank 27 U S gal 103 litres UNITS MEASUREMENTS WEIGHTS P XP185WIR Overall Length 11 5 feet 3 5 meters Overall Height 4 8 feet 1 46 meters Overall Width 5 7 feet 1 74 meters Track Width 4 9...

Страница 30: ...LL UNITS Place the unit in an open well ventilated area Position as level as possible The design of these units permits a 15 degree sidewise limit on out of level operation When the unit is to be oper...

Страница 31: ...the inlet grille must be relatively free of oil dirt soot and other debris It must be no more than 10 degrees F 5 degrees C over the ambient temperature WATER COOLED ENGINE CAUTION Do not remove pres...

Страница 32: ...eceiver tank psi kPa 11 Fuel Level Gauge Indicates amount of fuel in tank Controls Standard 12 Power Switch Rotate ON to activate systems prior to Starting Rotate Off to stop engine 19 Service Air But...

Страница 33: ...doors or valve s are open Close the side doors to maintain a cooling air path and to avoid recirculation of hot air This will maximize the life of the engine and compressor and protect the hearing of...

Страница 34: ...is not running WARNING Since the service valve is closed air downstream of the valve may be trapped A vent hole in the service valve willslowly bleedair fromthe hose Do notdiscon nect hoses until all...

Страница 35: ...actuating cylinder A and then turn cylinder rod D until throttle arm G is forced against stop L 4 If equipped push the SERVICE AIR but ton on the control panel making certain the button does not pop b...

Страница 36: ...ntive maintenance is to prevent failure and consequently the need for repair Preventive maintenance is the easiest and the least expensive type of maintenance Maintaining your unit and keeping it clea...

Страница 37: ...the air cleaner element manufacturer s recommendations NOTE It is recommended that replacement elements be installed in the unit The elements just removed for cleaning can be washed and stored as futu...

Страница 38: ...does not use the hoses as convenient hand hold or steps Such use can cause early cover wear and hose failure Piping systems operating at less than 150 psi 1050 kPa may use a special nylon tubing The...

Страница 39: ...t both from the top and from between the rollers Then rotate the bearing to repeat this operation on the next segment Keep doing this until you have the entire bearing completely filled with grease Ex...

Страница 40: ...placed every twelve months or 2000 hours To replace the element proceed as follows S Ensure the tank pressure is zero S Disconnect the hose from the scavenge tube S Remove scavenge tube from tank cove...

Страница 41: ...alcohol or chlorinated solvent can be used Note This may cause some dulling of the paint finish 3 If the paint has faded or chalked the use of a commercial grade non abrasive car wax may partially re...

Страница 42: ...C Wheel Lug Nuts C Hoses oil air intake etc C Automatic Shutdown System Test C Air Cleaner System Visual C Compressor Oil Cooler Exterior C CLEAN Engine Radiator Exterior C CLEAN Fasteners Guards C Ai...

Страница 43: ...t 23_C to 52_C 10_F to 125_F IR Pro Tect IR XHP 605 10_F to 125_F 23_C to 52_C 65_F to 125_F IR XHP1001 Preferred Ingersoll Rand Fluids Use of these fluids with original I R filters can extend airend...

Страница 44: ...ne 4 If the compressor will still operate is it safe to continue operating it to make further checks B Do The Simplest Things First Most troubles are simple and easily corrected For example most compl...

Страница 45: ...ow Oil Level Dirty Cooler Dirty Operating Conditions Loose or Broken Belts Operating Pressure Too High Malfunctioning Thermostat Defective Minimum Pressure Valve Blocked or Restricted Oil Lines Airend...

Страница 46: ...rend Malfunctioning Alternator Lamp Stays On Loose or Broken Belts Loose Wire Connection Defective Battery Malfunctioning Alternator Malfunctioning Circuit Board Alternator Lamp Stays Off Loose Wire C...

Страница 47: ...ine after sales support EMISSION CONTROL LABEL FUEL LUBRICANT AND COOLANT Fuel Lubricant Coolant OPERATION Check before operation Check and operation after start up Operation and care of a new engine...

Страница 48: ...ly This Manual is designed to help you do this Please read this Manual carefully and follow its operating and maintenance recommendations This will ensure many years of trouble free and economical eng...

Страница 49: ...pump 9 Engine oil cooler 4IRH8N 10 Engine oil filter 11 Dipstick engine oil 12 Governor lever 13 Intake manifold 14 Fuel filter 15 Fuel oil inlet 16 Fuel filter mounting with fuel priming pump 17 Fuel...

Страница 50: ...m lift 15 3_ 1 ENGINE IDENTIFICATION Serial No Location The engine serial number is stamped on engine name plate on top of rocker cover See illustration on page NO TAG Confirmation of Engine Number It...

Страница 51: ...e of a label required for engine emission control information along with location Engine family name as assigned by EPA and ARB identifying engine family group 3YDXL1 33M3N and this identifies 3 YDX L...

Страница 52: ...el engine either may cause engine damage Handling of the Fuel Any fuel containing dust particles or water might cause engine failure Therefore the following must be observed Take care to protect the f...

Страница 53: ...improper maintenance or using oil of the improper quality and or viscosity is not covered by the warranty Fig 12 A Single grade B Ambient Temperature C Multi grade COOLANT All Ingersoll Rand portable...

Страница 54: ...equired before the engine oil completely flows down from the oil filler to the crankcase Wait at least ten minutes before checking the oil level NOTE Take care to avoid engine oil being splashed on th...

Страница 55: ...ting the terminals start with terminal When connecting them connect the terminal last Fuel level Check the remaining fuel oil level in the fuel tank and re fuel if necessary CHECKS AND OPERATION AFTER...

Страница 56: ...tank is low look for leaks at the radiator hoses and connections radiator and water pump If you find major leaks do not run the engine until these problems have been corrected If you do not findaleak...

Страница 57: ...Radiator fin checking cleaning f Cooling water Cooling fan V belt checking adjusting f 1st time f 2nd after g Cooling water replacement Z or every 1 yr Cooling water path flushing maintenance F Rubbe...

Страница 58: ...he engine oil filter counter clockwise using a filter wrench customer procured to remove It 5 Clean the engine oil filter mounting face 6 Moisten the new engine oil filter gasket with the engineoil an...

Страница 59: ...V belt tension deflection To adjust the V belttension loosentheset boltand movethe alternator to tightenthe V belt 3 Visually check theV beltfor cracks oiliness or wear Ifany replace the V belt with n...

Страница 60: ...rator assembly By unscrewing the plastic primer pump head A and stroking it up and down any air bubbles in the system willbe purgedback tothe fueltank When this has been completed the pump head must b...

Страница 61: ...the engine oilevery 250hours operationfrom 2ndtime andon Replace the engine oil filter at the same time Refer to 50 hour inspection section 1 2 Checking and cleaning radiator fins Beware of dirt from...

Страница 62: ...ssembly and reassembly The fuel filter separator also provides primary filtration and the element C should be changed every 500 operating hours or 6 months whichever comes first Change procedure Unscr...

Страница 63: ...e opening and closing of valves Neglecting the adjustment will cause the engine to run noisily and result in poor engine performance and other damage Inspection every 2000 hours operation 1 Flushing t...

Страница 64: ...l and add coolant if necessary 9 Coolant leakage check Replace any damaged or malfunctioning parts which could cause leakage 10 Radiator filler cap fitting condition The radiator cap must be installed...

Страница 65: ...turn Bad cable connections Starter or starter switch failure Safety relay failure Engine stop solenoid malfunction No fuel in the fuel tank No fuel injection Clogged fuel filter element Air in the fue...

Страница 66: ...een cylinders Deteriorated governor spring Incorrect valve clearance adjustment Deteriorated valve spring Engine speed stuck at high idle Engine control restriction or seizure Engine overheat Insuffic...

Страница 67: ...ylinder compression leakage Injector nozzle misalignment Low cylinder compressionpressure Cylinder bore wear Insufficient air intake volume Air cleaner clogged Restricted air flow Excessive oil consum...

Страница 68: ...ng in fuel Excessive white smoke Low compression pressure Injection timing incorrect Low coolant temperature Faulty turbocharger Battery over discharge Low electrolyte level Crack in battery body Natu...

Страница 69: ...SECTION 11 PARTS LIST...

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