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Nirvana Cycling Refrigerated Dryer Models 3250-8000

ingersollrandproducts.com

The unit should be thoroughly inspected immediately upon delivery by
the carrier. The unit should be placed in an open area to allow inspection
from all sides. Examine the unit for physical signs of damage or
mishandling such as bent support members, misaligned piping or
control components. Report all discrepancies on shipping documents.
Any indication of potentially rough handling by the carrier should be
noted on the delivery receipt especially if the dryer will not be
immediately uncrated. Obtaining the delivery man’s signed agreement
to any noted damages will facilitate any future insurance claims.

5.1 UNPACKING

All models are wrapped in protective plastic to protect fragile
components. Carefully remove the protective wrap from the dryer,
paying particular attention not to damage dryer components during the
removal process.

5.0 RECEIVING AND INSPECTION

6.0 SAFETY AND OPERATION PRECAUTIONS

Because an air dryer is pressurized and contains rotating parts, the
same precautions should be observed as with any piece of machinery
of this type where carelessness in operation or maintenance could be
hazardous to personnel.  In addition to obvious safety rules that should
be followed with this type of machinery, safety precautions as listed
below must be observed:

1.  Only qualified personnel shall be permitted to adjust, perform

maintenance or repair this air dryer.

2.  Read all instructions completely before operating unit.

3.  Pull main electrical disconnect switch and disconnect any separate

control lines, if used, before attempting to work or perform
maintenance on the unit.

4.  Do not attempt to service any part while machine is in an operational

mode.

5.  Do not attempt to remove any parts without first relieving the entire

air system of pressure.

6.  Do not attempt to remove any part of the refrigeration system without

removing and containing refrigerant in accordance with the EPA and
local regulations.

7.  Do not operate the dryer at pressures in excess of its rating.

8.  Do not operate the dryer without guards, shields and screen in place.

9.  Inspect unit daily to observe and correct any unsafe operating

conditions.

OSHA

Heading Descriptions

A

WARNING

“Warning” is used to indicate a hazardous situation which has some
probability of death or severe injury. Warning should not be considered
for property damage accidents unless personal injury risk is present.

A

CAUTION

“Caution” is used to indicate a hazardous situation which may result in
minor or moderate injury.

A

NOTICE

“Notice” is used to indicate a statement of company policy as the
message relates directly or indirectly to the safety of personnel or
protection of property. Notice should not be associated directly with a
hazard or hazardous situation and must not be used in place of
“Danger,” “Warning,” or “Caution.”

A

NOTICE

The user of any air dryer manufactured by Ingersoll Rand, is hereby
warned that failure to follow the above Safety and Operation
Precautions may result in personal injury or equipment damage.
However, Ingersoll Rand does not state as fact, nor does it mean to
imply, that the preceding list of Safety and Operating Precautions is all
inclusive, and further, that the observance of this list will prevent all
personal injury or equipment damage.

5.2 HANDLING

All uncrated multiple module refrigerated air dryer units should be
moved with great care. Be sure the lifting equipment and hoists are rated
to lift and move such weight. Slings can be used as long as those safety
features mentioned above are abided by. Rigging holes are provided for
hoist and spreader bar transporting as well as crane movement. Do not
allow chains and slings to bear on sheet metal.

A

WARNING

Multiple module refrigerated air dryers require specific offloading
procedures to avoid damage to the dryer or personal injury. Before
offloading dryer, refer to Section 8.2.

A

WARNING

Under no circumstances should any person attempt to lift heavy
objects without proper lifting equipment (i.e., crane, hoist, slings or fork
truck).  Lifting any unit without proper lifting equipment, can cause
serious injury.

Содержание Nirvana 3250-8000

Страница 1: ...nstructions Nirvana Cycling Refrigerated Dryer Models 3250 8000 Operator s Manual Manual Del Operador ES Manual do Operador PT Manuel De L opérateur FR Operator s Manual EN October 2012 PRINT LANGUAGE ENGLISH FRENCH PORTUGUESE SPANISH ...

Страница 2: ...6 6 2 REMOTE Mode 7 6 6 3 MANUAL Mode 8 0 INSTALLATION AND INITIAL START UP 13 8 1 LOCATING EQUIPMENT 8 2 OFFLOADING LIFTING THE DRYER NVC4000 NVC19200 ONLY CONTENTS PAGE 8 3 INSTALLATION OF AIR PIPING 8 4 PIPING AND VALVES 8 5 FILTRATION 8 6 ELECTRICAL CONNECTION 8 7 PRE START UP AND SYSTEM LEAK CHECK 8 8 INITIAL START UP 8 9 GENERAL START UP 8 9 1 GENERAL START UP AUTO MODE LOCAL OPERATION 8 9 2...

Страница 3: ... conveyed to the Company and which can be passed on to the Purchaser The Company shall not be liable for any repairs replacements or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company s prior written approval The effects of corrosion erosion and normal wear and tear are specifically excluded Performance warranties are limited to those specifical...

Страница 4: ...the EPA and local regulations 7 Do not operate the dryer at pressures in excess of its rating 8 Do not operate the dryer without guards shields and screen in place 9 Inspect unit daily to observe and correct any unsafe operating conditions OSHA Heading Descriptions A WARNING Warning is used to indicate a hazardous situation which has some probability of death or severe injury Warning should not be...

Страница 5: ... Insurance Rating Affected READ TECHNICAL MANUAL Air Under Pressure Will Cause Injury Death Or Property Damage Relieve Press Before Servicing Condensate Drain Discharges Under Pressure Drain Requires Periodic Cleaning Service READ TECHNICAL MANUAL Removing fuses will not disconnect power from dryer Always disconnect power from ALL sources before performing service READ TECHNICAL MANUAL HIGH VOLTAG...

Страница 6: ... it is changed from a low pressure liquid into a low pressure gas This gas enters the suction side of the compressor where it is compressed into a high pressure gas The high pressure gas is cooled in the air cooled or water cooled condenser section until it becomes a high pressure liquid It then goes to a liquid receiver and through a permanent filter dryer that ensures the refrigeration system is...

Страница 7: ...6 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 7 0 PRINCIPLES OF OPERATION PROCESS AND INSTRUMENTATION DIAGRAM NVC3250 AIR AND WATERCOOLED 550085 A ...

Страница 8: ...7 0 PRINCIPLES OF OPERATION PROCESS AND INSTRUMENTATION DIAGRAM NVC4000 4800 AIR AND WATERCOOLED 550006 D ...

Страница 9: ...8 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 7 0 PRINCIPLES OF OPERATION PROCESS AND INSTRUMENTATION DIAGRAM NVC6000 AIR AND WATERCOOLED 550009 E ...

Страница 10: ...7 0 PRINCIPLES OF OPERATION PROCESS AND INSTRUMENTATION DIAGRAM NVC8000 9600 WATERCOOLED 550027 E ...

Страница 11: ... FIGURE 2 WATER REGULATING VALVE A NOTICE For conditions where low water temperature and or high water pressure are expected it is advisable to install a water pressure regulator ahead of the condenser A NOTICE Verify that there is an adequate volume of water for dryer demand 7 0 PRINCIPLES OF OPERATION 7 6 1 BASIC USER INTERFACE The Microprocessor Control display provides the user with the operat...

Страница 12: ...ation These settings are as follows Chiller Temperature CHLLR TEMP 7 0 PRINCIPLES OF OPERATION 7 6 3 DRYER SET POINTS AND ALARMS The Microprocessor Controller permits adjustment of each module s Chiller Temperature set point This adjustment allows the user to configure the dryer to operate according to site conditions or to equalize run time of the compressors The controller is shipped from the fa...

Страница 13: ...Microprocessor Control alarm routine will activate This alarm condition may cause damage to the dryer when subjected to continuous or long term exposure Note that once cleared the compressor will restart automatically However if two successive low pressure conditions are determined this alarm will shut down the dryer after a response time delay and will display the alarm condition The operator mus...

Страница 14: ...ngineering Specifications Sheet for estimated weight of dryer prior to lifting To offload the dryer Install lifting chains through the eyes in the lifting lugs on headers If using two point lifting use a spreader bar not included as shown in Figure 3 Be sure that chains slings do not bear on sheet metal Adjust chains as required to keep equipment level during offloading Carefully raise dryer from ...

Страница 15: ... accordance with national and local code requirements is recommended See unit specification sheet for voltage requirements and load data All Ingersoll Rand Nirvana Cycling Multiple Module dryers are equipped with module disconnects for safety during maintenance or repair With this Multidisconnect feature each individual module can be isolated from the power source by using its own dedicated switch...

Страница 16: ... s refrigeration system will energize Observe operation 8 0 INSTALLATION AND INITIAL START UP The suction pressure display will typically pull down between 50 and 70 psig and the suction temperature reading will vary between 20 F and 40 F These will vary depending on the glycol temperature when operating While the glycol temperature is above 50 F the Microprocessor Control will indicate a high chi...

Страница 17: ...essure reading will typically pull down between 50 and 70 psig After the alarm delay provided the Chiller Temperature is greater than the HIGH TEMPERATURE ALARM set point the dryer s modules will go into HIGH TEMPERATURE ALARM The LCD panel will indicate the alarm and the red Dryer Fault light on the Main Power Enclosure will illuminate The refrigeration system will continue to operate Pressing th...

Страница 18: ...ERATION MAINTENANCE Filters manufactured to CEN EN286 1 are provided with a BSPP female connection 1 to fit a pressure relief valve if required GP HE DP models The filter elements should be replaced annually AC model Change element s after 1000 operating hours or earlier if oil odour vapour is detected Drains Manual drain models should be drained periodically Automatic drain models should be inspe...

Страница 19: ...Y 8 or 0 2 4 12 hours AUTO RESTART ENABLE AUTO RESTART N or Y 10 1 ENTERING TECHNICIAN MODE A WARNING TECHNICIAN MODE should only be entered by qualified service personnel Altering the set points in TECHNICIAN MODE will have a significant effect on the operation of the dryer Incorrect set points may damage dryer and cause potential serious injury To enter the TECHNICIAN MODE perform the following ...

Страница 20: ...ning non adjustable parameters may be viewed by depressing the SELECT DISPLAY button as required to arrive at the desired display A NOTICE To exit the TECHNICIAN MODE at any time depress the button to return to the CUSTOMER MODE 10 2 ALARM LIST At the end of the list of non adjustable parameters the Microprocessor Control displays a list of the most recent 20 alarm conditions This list can facilit...

Страница 21: ...ompressor hot return gas hot 3 Compressor has shorted winding 1 High pressure cut out due to a Insufficient air flow across condenser b Overcharge c Insufficient water flow across condenser 2 Low pressure cut out due to a Undercharge b Restriction in or faulty expansion valve 1 Restriction in filter dryer or condenser 1 Shortage of refrigerant 2 Control contacts stuck 3 System inadequate to handle...

Страница 22: ... pipe too long too high causing back pressure More than one condensate source connected providing alternative path for condensate Debris trapped under seal Damage to seal CORRECTIVE ACTION Check Fuses Contact your local distributor for further assistance Inspect probe cable and terminal connection Replace probe Inspect probe and check readings against independent source eg temperature analyzer pyr...

Страница 23: ...22 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC3250W WATERCOOLED 460 3 60 550088 A ...

Страница 24: ...23 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC3250A AIRCOOLED 460 3 60 550084 C ...

Страница 25: ...24 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC4000 AIRCOOLED 460 3 60 550005 D ...

Страница 26: ...25 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC4000 WATERCOOLED 460 3 60 550015 D ...

Страница 27: ...26 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC4800 AIRCOOLED 460 3 60 550161 A ...

Страница 28: ...27 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC4800 WATERCOOLED 460 3 60 550162 A ...

Страница 29: ...28 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC6000W400 WATERCOOLED 460 3 60 550022 C ...

Страница 30: ...29 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC6000W400 WATERCOOLED 460 3 60 550022 C ...

Страница 31: ...30 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC8000W400 WATERCOOLED 460 3 60 550026 H ...

Страница 32: ...31 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC8000W400 WATERCOOLED 460 3 60 550026 H ...

Страница 33: ...M PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS DRYER ON OFF SWITCH MODULE DISCONNECT SWITCH TYP A DETAIL A B DETAIL B 6 31 73 50 72 00 90 38 100 00 3 12 2 50 17 50 35 75 70 75 1 62 RIGGING HOLES TYP 3 00 ...

Страница 34: ...a Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 13 0 GENERAL ARRANGEMENT REAR VIEW 1 2 NPT DRAIN CONNECTION 2 PLCS 14 50 7 56 32 75 TOP VIEW GENERAL ARRANGEMENT NVC43250W NEMA 1 550086 A ...

Страница 35: ...NTROL SYSTEM PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS DRYER ON OFF SWITCH MODULE DISCONNECT SWITCH TYP A DETAIL A B DETAIL B 6 31 73 50 CONDENSER AIR DISCHARGE CONDENSER AIR INLET 72 00 90 38 100 00 3...

Страница 36: ...na Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 13 0 GENERAL ARRANGEMENT REAR VIEW 1 2 NPT DRAIN CONNECTION 2 PLCS 14 50 32 75 TOP VIEW 7 50 GENERAL ARRANGEMENT NVC3250A NEMA 1 550083 C ...

Страница 37: ...N LIGHT DRYER FAULT ALARM LIGHT 64 75 AIR TREATMENT CONTROL SYSTEM PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS DRYER ON OFF SWITCH MODULE DISCONNECT SWITCH TYP 86 00 5 25 4 88 96 12 17 50 35 75 2 50 70 7...

Страница 38: ...Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 13 0 GENERAL ARRANGEMENT 550004 GENERAL ARRANGEMENT NVC4000 4800A400 NEMA 1 550004 C REAR VIEW 1 2 NPT DRAIN CONNECTION 2 PLCS 14 50 32 75 7 56 ...

Страница 39: ...TION DRYER ON OFF SWITCH POWER ON LIGHT DRYER FAULT ALARM LIGHT PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 AIR TREATMENT CONTROL SYSTEM LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS DRYER AUTO MANUAL REMOTE SWITCH 70 75 6 31 73 50 MODULE DISCONNECT...

Страница 40: ...Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 13 0 GENERAL ARRANGEMENT 550014 REAR VIEW 7 56 13 38 32 75 1 2 NPT DRAIN CONNECTION 2 PLCS GENERAL ARRANGEMENT NVC4000 4800W400 NEMA 1 550014 B ...

Страница 41: ...M LIGHT AIR TREATMENT CONTROL SYSTEM MODULE DISCONNECT SWITCH TYP LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 24 00 53 50 6 31 73 50 72 00 90 38 101 25 86 00 7 62 5 00 98 62 97 50 5 00 7 50 110 00 101 50...

Страница 42: ...ycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 13 0 GENERAL ARRANGEMENT REAR VIEW 7 56 14 50 32 75 TYP 1 2 NPT DRAIN CUSTOMER CONNECTION 3 PLCS GENERAL ARRANGEMENT NVC6000W400 NEMA 1 550021 C ...

Страница 43: ... CONNECTION DRYER AUTO MANUAL REMOTE SWITCH POWER ON LIGHT DRYER FAULT ALARM LIGHT LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 AIR TREATMENT CONTROL SYSTEM TYP DRYER ON OFF SWITCH MODULE DISCONNECT SWITC...

Страница 44: ...ycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 13 0 GENERAL ARRANGEMENT REAR VIEW 7 56 14 50 32 75 TYP 1 2 FPT CUSTOMER DRAIN CONNECTION 4 PLCS GENERAL ARRANGEMENT NVC8000W400 NEMA 1 550025 D ...

Страница 45: ...OL LOOP FLOW 682368 682368 1 LAMPS POWER BOX 632207 632207 2 LENS POWER BOX GREEN 632208 632208 1 LENS POWER BOX RED 632210 632210 1 MODULE PLC EXPANSION 683955 683955 1 1 1 1 MOTOR CONDENSER FAN 683617 2 1 1 1 POWER SUPPLY 24V DC 683956 SP 683956 SP 1 1 1 1 PROBE EXCHANGER TEMPERATURE 682955L 682955L 1 1 1 1 PROBE TEMPERATURE 6FT LEAD INLET OUT TEMPERATURE 682955C 682955C 2 2 2 2 PUMP GLYCOL 6837...

Страница 46: ...9391 699391 699391 1 2 2 4 HEATER COMPRESSOR CRANKCASE 682245 682245 682245 682245 1 INDICATOR GLYCOL LOOP FLOW 682368 682368 682368 682368 1 LAMPS POWER BOX 632207 632207 632207 632207 2 LENS POWER BOX GREEN 632208 632208 632208 632208 1 LENS POWER BOX RED 632210 632210 632210 632210 1 MODULE PLC EXPANSION 683955 683955 683955 683955 1 1 1 1 MOTOR CONDENSER FAN 2 1 1 1 POWER SUPPLY 24V DC 683956 ...

Страница 47: ...IPTION QTY 1 38440889 CONTROL HEAD ASSEMBLY 1 2 38440897 INLET HEAD ASSEMBLY 1 3 38440905 FRP CYLINDER 1 4 38440913 RING AND FILTER KIT 1 5 38440921 TIE ROD KIT 1 6 38440939 CONTROL ASSEMBLY 1 7 38440947 CONTROL TUBING ASSEMBLY 1 8 38440954 AIR CYLINDER ASSEMBLY 1 9 38440962 BALL VALVE ASSEMBLY 1 CONDENSATE DRAIN VALVE ...

Страница 48: ...e for the 38 F PDP flows Average kilowatts per hour of dryer operation at full rated capacity 460 3 60 380 3 50 575 3 60 voltages available 220 psig maximum working pressure Dimensions subject to change without notice Shipping weights shown are for air cooled models Water cooled model weight is less R 404A refrigerant used CAPACITY PRESSURE OVERALL DIMENSIONS SHIP CONNECT DRAIN REFRIG COMP H2O FLO...

Страница 49: ......

Страница 50: ...ingersollrandproducts com 2012 Ingersoll Rand plc ...

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