Ingersoll-Rand Nirvana 3250-8000 Скачать руководство пользователя страница 13

12

Nirvana Cycling Refrigerated Dryer Models 3250-8000

ingersollrandproducts.com

7.0 PRINCIPLES OF OPERATION

7.6.5

ALARMS AND THEIR FUNCTIONS

There are several alarms detected by the Microprocessor
Control to alert the user of an out of tolerance condition.  Once
each alarm is detected, a description of the alarm will appear
in the screen and the remote alarm contact will close.  Note
that during the alarm condition, the SELECT DISPLAY button
may be depressed to scroll through the available parameters.
After approximately 30 seconds, the alarm screen will
reappear, provided the alarm condition persists.  

The alarm names and a brief description of each are described in
detail below.  Note that some alarms will enunciate only after a
prescribed alarm delay.

HIGH TEMPERATURE ALARM (HITEMP ALARM)
When the thermal mass (glycol) temperature reaches the factory alarm
set point, after an alarm delay, the module’s alarm will be activated.
This alarm condition that may not necessarily damage the dryer when
subjected to long-term exposure. It may, however, have a significant
impact on downstream processes and thus should be investigated
upon detection. Note that this alarm will not shut down the dryer. This
alarm will reset automatically once the alarm condition is rectified.

LOW TEMPERATURE SAFETY ALARM  (LOWTEMP ALARM)
If the dryer chiller temperature falls to or below the factory set point and
remains at or below this set point for the factory delay time, the alarm
routine will activate.  This alarm condition may cause damage to the
dryer when subjected to continuous or long-term exposure.  Note that
this alarm will shut down the dryer after a response time delay.  This
alarm will activate the remote alarm contact and reset automatically
once the alarm condition is rectified.

HIGH PRESSURE CUTOUT ALARM (HPCO ALARM)
If the discharge pressure of the refrigerant is determined to be above
the set point, the alarm routine will activate.  This alarm condition may
cause damage to the dryer when subjected to continuous or long-term
exposure.  Note that this alarm will shut down the dryer after a
response time delay.  The operator must depress the RESET button in
order to clear the alarm and restart the refrigeration system.

LOW PRESSURE CUTOUT ALARM (LPCO ALARM)

If the suction pressure of the refrigerant is determined to be below the set
point of the LPCO alarm, the Microprocessor Control alarm routine will
activate.  This alarm condition may cause damage to the dryer when
subjected to continuous or long-term exposure.  Note that once cleared,
the compressor will restart automatically.  However, if two successive low-
pressure conditions are determined, this alarm will shut down the dryer
after a response time delay and will display the alarm condition.  The
operator must depress the RESET button in order to reinstate the
compressor.

Alarm 

Display

Alarm Set Point

HIGH PRESSURE CUTOUT

HI PRESS CO 

See Table 1

LOW PRESSURE CUTOUT

LO PRESS CO 

See Table 1

HIGH TEMPERATURE ALARM 

HITEMP ALRM 

55 °F

LOW TEMPERATURE ALARM 

LOTEMP ALRM 

30 °F

TABLE - 1

7.6.6

START MODES

Ingersoll Rand dryers are capable of starting in several start
modes.

7.6.6.1 AUTO 

Mode

After power is supplied to the dryer and once the Crankcase
Heater Delay has timed out, the Microprocessor Control will
display the ASC delay, followed by the “PRESS ON BUTTON”
display. Provided the thermal mass temperature is above the
set point, turning the Dryer Operation Switch on the Main
Power Enclosure to the “AUTO” position will start all the
refrigeration systems simultaneously. 

7.6.6.2

REMOTE Mode

This mode of operation allows the user to turn the dryer on
and off remotely and requires the installation of a customer-
supplied switch (see Wiring Diagram). For this mode, the
Dryer Operation Switch is placed in the REMOTE position.
With power applied to the dryer and once the ASC and
Crankcase Heater Delays have timed out, the dryer will start
once the remote switch is closed provided the chiller
temperature is above the set point.In addition, this mode of
operation still permits manual control of the dryer via the
Microprocessor Control’s ON & OFF pushbuttons. Note that
the switch must be rated for 120VAC service.

7.6.6.3

MANUAL Mode

After power is supplied to the dryer and once the Crankcase
Heater Delay has timed out, the Microprocessor Control will
display the ASC delay, followed by the “PRESS ON BUTTON”
display on each module. In this mode, the user must depress
the ON button on each Microprocessor Control to operate
each refrigeration system. Note that regardless of the position
of the Dryer Operation Switch, the user may operate each
module individually by depressing the local “ON & OFF”
buttons of each module’s Microprocessor Controller.

Parameter 

R-404A

R-407C

FAN 1 ON 

275 psig 

235 psig

FAN 1 OFF 

195 psig 

195 psig

FAN 2 ON 

335 psig 

265 psig

FAN 2 OFF 

235 psig 

210 psig

HPCO (Air Cooled) 

450 psig 

400 psig

HPCO (Water Cooled) 

320 psig 

320 psig

LPCO 

20 psig 

20 psig

Содержание Nirvana 3250-8000

Страница 1: ...nstructions Nirvana Cycling Refrigerated Dryer Models 3250 8000 Operator s Manual Manual Del Operador ES Manual do Operador PT Manuel De L opérateur FR Operator s Manual EN October 2012 PRINT LANGUAGE ENGLISH FRENCH PORTUGUESE SPANISH ...

Страница 2: ...6 6 2 REMOTE Mode 7 6 6 3 MANUAL Mode 8 0 INSTALLATION AND INITIAL START UP 13 8 1 LOCATING EQUIPMENT 8 2 OFFLOADING LIFTING THE DRYER NVC4000 NVC19200 ONLY CONTENTS PAGE 8 3 INSTALLATION OF AIR PIPING 8 4 PIPING AND VALVES 8 5 FILTRATION 8 6 ELECTRICAL CONNECTION 8 7 PRE START UP AND SYSTEM LEAK CHECK 8 8 INITIAL START UP 8 9 GENERAL START UP 8 9 1 GENERAL START UP AUTO MODE LOCAL OPERATION 8 9 2...

Страница 3: ... conveyed to the Company and which can be passed on to the Purchaser The Company shall not be liable for any repairs replacements or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company s prior written approval The effects of corrosion erosion and normal wear and tear are specifically excluded Performance warranties are limited to those specifical...

Страница 4: ...the EPA and local regulations 7 Do not operate the dryer at pressures in excess of its rating 8 Do not operate the dryer without guards shields and screen in place 9 Inspect unit daily to observe and correct any unsafe operating conditions OSHA Heading Descriptions A WARNING Warning is used to indicate a hazardous situation which has some probability of death or severe injury Warning should not be...

Страница 5: ... Insurance Rating Affected READ TECHNICAL MANUAL Air Under Pressure Will Cause Injury Death Or Property Damage Relieve Press Before Servicing Condensate Drain Discharges Under Pressure Drain Requires Periodic Cleaning Service READ TECHNICAL MANUAL Removing fuses will not disconnect power from dryer Always disconnect power from ALL sources before performing service READ TECHNICAL MANUAL HIGH VOLTAG...

Страница 6: ... it is changed from a low pressure liquid into a low pressure gas This gas enters the suction side of the compressor where it is compressed into a high pressure gas The high pressure gas is cooled in the air cooled or water cooled condenser section until it becomes a high pressure liquid It then goes to a liquid receiver and through a permanent filter dryer that ensures the refrigeration system is...

Страница 7: ...6 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 7 0 PRINCIPLES OF OPERATION PROCESS AND INSTRUMENTATION DIAGRAM NVC3250 AIR AND WATERCOOLED 550085 A ...

Страница 8: ...7 0 PRINCIPLES OF OPERATION PROCESS AND INSTRUMENTATION DIAGRAM NVC4000 4800 AIR AND WATERCOOLED 550006 D ...

Страница 9: ...8 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 7 0 PRINCIPLES OF OPERATION PROCESS AND INSTRUMENTATION DIAGRAM NVC6000 AIR AND WATERCOOLED 550009 E ...

Страница 10: ...7 0 PRINCIPLES OF OPERATION PROCESS AND INSTRUMENTATION DIAGRAM NVC8000 9600 WATERCOOLED 550027 E ...

Страница 11: ... FIGURE 2 WATER REGULATING VALVE A NOTICE For conditions where low water temperature and or high water pressure are expected it is advisable to install a water pressure regulator ahead of the condenser A NOTICE Verify that there is an adequate volume of water for dryer demand 7 0 PRINCIPLES OF OPERATION 7 6 1 BASIC USER INTERFACE The Microprocessor Control display provides the user with the operat...

Страница 12: ...ation These settings are as follows Chiller Temperature CHLLR TEMP 7 0 PRINCIPLES OF OPERATION 7 6 3 DRYER SET POINTS AND ALARMS The Microprocessor Controller permits adjustment of each module s Chiller Temperature set point This adjustment allows the user to configure the dryer to operate according to site conditions or to equalize run time of the compressors The controller is shipped from the fa...

Страница 13: ...Microprocessor Control alarm routine will activate This alarm condition may cause damage to the dryer when subjected to continuous or long term exposure Note that once cleared the compressor will restart automatically However if two successive low pressure conditions are determined this alarm will shut down the dryer after a response time delay and will display the alarm condition The operator mus...

Страница 14: ...ngineering Specifications Sheet for estimated weight of dryer prior to lifting To offload the dryer Install lifting chains through the eyes in the lifting lugs on headers If using two point lifting use a spreader bar not included as shown in Figure 3 Be sure that chains slings do not bear on sheet metal Adjust chains as required to keep equipment level during offloading Carefully raise dryer from ...

Страница 15: ... accordance with national and local code requirements is recommended See unit specification sheet for voltage requirements and load data All Ingersoll Rand Nirvana Cycling Multiple Module dryers are equipped with module disconnects for safety during maintenance or repair With this Multidisconnect feature each individual module can be isolated from the power source by using its own dedicated switch...

Страница 16: ... s refrigeration system will energize Observe operation 8 0 INSTALLATION AND INITIAL START UP The suction pressure display will typically pull down between 50 and 70 psig and the suction temperature reading will vary between 20 F and 40 F These will vary depending on the glycol temperature when operating While the glycol temperature is above 50 F the Microprocessor Control will indicate a high chi...

Страница 17: ...essure reading will typically pull down between 50 and 70 psig After the alarm delay provided the Chiller Temperature is greater than the HIGH TEMPERATURE ALARM set point the dryer s modules will go into HIGH TEMPERATURE ALARM The LCD panel will indicate the alarm and the red Dryer Fault light on the Main Power Enclosure will illuminate The refrigeration system will continue to operate Pressing th...

Страница 18: ...ERATION MAINTENANCE Filters manufactured to CEN EN286 1 are provided with a BSPP female connection 1 to fit a pressure relief valve if required GP HE DP models The filter elements should be replaced annually AC model Change element s after 1000 operating hours or earlier if oil odour vapour is detected Drains Manual drain models should be drained periodically Automatic drain models should be inspe...

Страница 19: ...Y 8 or 0 2 4 12 hours AUTO RESTART ENABLE AUTO RESTART N or Y 10 1 ENTERING TECHNICIAN MODE A WARNING TECHNICIAN MODE should only be entered by qualified service personnel Altering the set points in TECHNICIAN MODE will have a significant effect on the operation of the dryer Incorrect set points may damage dryer and cause potential serious injury To enter the TECHNICIAN MODE perform the following ...

Страница 20: ...ning non adjustable parameters may be viewed by depressing the SELECT DISPLAY button as required to arrive at the desired display A NOTICE To exit the TECHNICIAN MODE at any time depress the button to return to the CUSTOMER MODE 10 2 ALARM LIST At the end of the list of non adjustable parameters the Microprocessor Control displays a list of the most recent 20 alarm conditions This list can facilit...

Страница 21: ...ompressor hot return gas hot 3 Compressor has shorted winding 1 High pressure cut out due to a Insufficient air flow across condenser b Overcharge c Insufficient water flow across condenser 2 Low pressure cut out due to a Undercharge b Restriction in or faulty expansion valve 1 Restriction in filter dryer or condenser 1 Shortage of refrigerant 2 Control contacts stuck 3 System inadequate to handle...

Страница 22: ... pipe too long too high causing back pressure More than one condensate source connected providing alternative path for condensate Debris trapped under seal Damage to seal CORRECTIVE ACTION Check Fuses Contact your local distributor for further assistance Inspect probe cable and terminal connection Replace probe Inspect probe and check readings against independent source eg temperature analyzer pyr...

Страница 23: ...22 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC3250W WATERCOOLED 460 3 60 550088 A ...

Страница 24: ...23 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC3250A AIRCOOLED 460 3 60 550084 C ...

Страница 25: ...24 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC4000 AIRCOOLED 460 3 60 550005 D ...

Страница 26: ...25 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC4000 WATERCOOLED 460 3 60 550015 D ...

Страница 27: ...26 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC4800 AIRCOOLED 460 3 60 550161 A ...

Страница 28: ...27 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC4800 WATERCOOLED 460 3 60 550162 A ...

Страница 29: ...28 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC6000W400 WATERCOOLED 460 3 60 550022 C ...

Страница 30: ...29 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC6000W400 WATERCOOLED 460 3 60 550022 C ...

Страница 31: ...30 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC8000W400 WATERCOOLED 460 3 60 550026 H ...

Страница 32: ...31 Nirvana Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 12 0 WIRING DIAGRAMS WIRING DIAGRAM NVC8000W400 WATERCOOLED 460 3 60 550026 H ...

Страница 33: ...M PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS DRYER ON OFF SWITCH MODULE DISCONNECT SWITCH TYP A DETAIL A B DETAIL B 6 31 73 50 72 00 90 38 100 00 3 12 2 50 17 50 35 75 70 75 1 62 RIGGING HOLES TYP 3 00 ...

Страница 34: ...a Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 13 0 GENERAL ARRANGEMENT REAR VIEW 1 2 NPT DRAIN CONNECTION 2 PLCS 14 50 7 56 32 75 TOP VIEW GENERAL ARRANGEMENT NVC43250W NEMA 1 550086 A ...

Страница 35: ...NTROL SYSTEM PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS DRYER ON OFF SWITCH MODULE DISCONNECT SWITCH TYP A DETAIL A B DETAIL B 6 31 73 50 CONDENSER AIR DISCHARGE CONDENSER AIR INLET 72 00 90 38 100 00 3...

Страница 36: ...na Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 13 0 GENERAL ARRANGEMENT REAR VIEW 1 2 NPT DRAIN CONNECTION 2 PLCS 14 50 32 75 TOP VIEW 7 50 GENERAL ARRANGEMENT NVC3250A NEMA 1 550083 C ...

Страница 37: ...N LIGHT DRYER FAULT ALARM LIGHT 64 75 AIR TREATMENT CONTROL SYSTEM PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS DRYER ON OFF SWITCH MODULE DISCONNECT SWITCH TYP 86 00 5 25 4 88 96 12 17 50 35 75 2 50 70 7...

Страница 38: ...Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 13 0 GENERAL ARRANGEMENT 550004 GENERAL ARRANGEMENT NVC4000 4800A400 NEMA 1 550004 C REAR VIEW 1 2 NPT DRAIN CONNECTION 2 PLCS 14 50 32 75 7 56 ...

Страница 39: ...TION DRYER ON OFF SWITCH POWER ON LIGHT DRYER FAULT ALARM LIGHT PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 AIR TREATMENT CONTROL SYSTEM LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS DRYER AUTO MANUAL REMOTE SWITCH 70 75 6 31 73 50 MODULE DISCONNECT...

Страница 40: ...Cycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 13 0 GENERAL ARRANGEMENT 550014 REAR VIEW 7 56 13 38 32 75 1 2 NPT DRAIN CONNECTION 2 PLCS GENERAL ARRANGEMENT NVC4000 4800W400 NEMA 1 550014 B ...

Страница 41: ...M LIGHT AIR TREATMENT CONTROL SYSTEM MODULE DISCONNECT SWITCH TYP LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 24 00 53 50 6 31 73 50 72 00 90 38 101 25 86 00 7 62 5 00 98 62 97 50 5 00 7 50 110 00 101 50...

Страница 42: ...ycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 13 0 GENERAL ARRANGEMENT REAR VIEW 7 56 14 50 32 75 TYP 1 2 NPT DRAIN CUSTOMER CONNECTION 3 PLCS GENERAL ARRANGEMENT NVC6000W400 NEMA 1 550021 C ...

Страница 43: ... CONNECTION DRYER AUTO MANUAL REMOTE SWITCH POWER ON LIGHT DRYER FAULT ALARM LIGHT LCD DISPLAY 1 CHILLER TEMP 2 COMPRESSOR ON OFF 3 DRAIN INTERVAL 4 DRAIN ON 5 PERCENT SAVINGS 6 CUMULATIVE DRYER HOURS 7 CUMULATIVE COMPRESSOR HOURS 8 CUSTOMER SET POINTS PUSHBUTTONS 1 ON 2 OFF 3 RESET 4 TEST 5 SET 6 SELECT DISPLAY 7 ENTER 8 AIR TREATMENT CONTROL SYSTEM TYP DRYER ON OFF SWITCH MODULE DISCONNECT SWITC...

Страница 44: ...ycling Refrigerated Dryer Models 3250 8000 ingersollrandproducts com 13 0 GENERAL ARRANGEMENT REAR VIEW 7 56 14 50 32 75 TYP 1 2 FPT CUSTOMER DRAIN CONNECTION 4 PLCS GENERAL ARRANGEMENT NVC8000W400 NEMA 1 550025 D ...

Страница 45: ...OL LOOP FLOW 682368 682368 1 LAMPS POWER BOX 632207 632207 2 LENS POWER BOX GREEN 632208 632208 1 LENS POWER BOX RED 632210 632210 1 MODULE PLC EXPANSION 683955 683955 1 1 1 1 MOTOR CONDENSER FAN 683617 2 1 1 1 POWER SUPPLY 24V DC 683956 SP 683956 SP 1 1 1 1 PROBE EXCHANGER TEMPERATURE 682955L 682955L 1 1 1 1 PROBE TEMPERATURE 6FT LEAD INLET OUT TEMPERATURE 682955C 682955C 2 2 2 2 PUMP GLYCOL 6837...

Страница 46: ...9391 699391 699391 1 2 2 4 HEATER COMPRESSOR CRANKCASE 682245 682245 682245 682245 1 INDICATOR GLYCOL LOOP FLOW 682368 682368 682368 682368 1 LAMPS POWER BOX 632207 632207 632207 632207 2 LENS POWER BOX GREEN 632208 632208 632208 632208 1 LENS POWER BOX RED 632210 632210 632210 632210 1 MODULE PLC EXPANSION 683955 683955 683955 683955 1 1 1 1 MOTOR CONDENSER FAN 2 1 1 1 POWER SUPPLY 24V DC 683956 ...

Страница 47: ...IPTION QTY 1 38440889 CONTROL HEAD ASSEMBLY 1 2 38440897 INLET HEAD ASSEMBLY 1 3 38440905 FRP CYLINDER 1 4 38440913 RING AND FILTER KIT 1 5 38440921 TIE ROD KIT 1 6 38440939 CONTROL ASSEMBLY 1 7 38440947 CONTROL TUBING ASSEMBLY 1 8 38440954 AIR CYLINDER ASSEMBLY 1 9 38440962 BALL VALVE ASSEMBLY 1 CONDENSATE DRAIN VALVE ...

Страница 48: ...e for the 38 F PDP flows Average kilowatts per hour of dryer operation at full rated capacity 460 3 60 380 3 50 575 3 60 voltages available 220 psig maximum working pressure Dimensions subject to change without notice Shipping weights shown are for air cooled models Water cooled model weight is less R 404A refrigerant used CAPACITY PRESSURE OVERALL DIMENSIONS SHIP CONNECT DRAIN REFRIG COMP H2O FLO...

Страница 49: ......

Страница 50: ...ingersollrandproducts com 2012 Ingersoll Rand plc ...

Отзывы: