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OPERATING INSTRUCTIONS

HP935, VHP750, MHP825, XHP750, XP1060

OPERATING CONTROLS AND INSTRUMENTS

The operating controls and instruments are arranged
on the control panel as shown above. A description of
each panel device is as follows:

Panel Light: Illuminates the instrument
control panel controlled by Switch 14.

High Compressor Temp: Fault indicator
lamp. Indicates shutdown due to high
compressor temperature.

Low Radiator Coolant Level: Alarm indicator
lamp. Indicates engine coolant needs service.

Low Engine Oil Pressure: Fault indicator
lamp. Indicates shutdown due to low engine oil
pressure.

Restricted Air Filter: Alarm indicator lamp.
Indicates engine/compressor air inlet filters
need service.

High Engine Coolant Temp: Fault indicator
lamp. Indicates shutdown due to high engine
water temperature.

Restricted IQ Air Filters: Fault indicator
lamp. Indicates shutdown due to high pressure
in ”IQ” air filters (if equipped).

Low Fuel Level: Fault indicator lamp.
Indicates shutdown due to low fuel level. Lamp
blinks at low fuel warning.

Compressor Malfunction: Fault indicator
lamp. Indicates shutdown due to compressor
system fault. Refer to Fault Code List.

10.

Low Battery Voltage: Alarm indicator lamp.
Indicates battery or charging system requires
service.

11.

Engine Malfunction: Engine Fault code.
Refer to service card or engine manual for
codes and service requirements.

12.

Malfunction Code (4 Digit): Compressor or
engine fault. Refer to manual for list of codes
and service requirements.

13.

Inlet Heater

/ Wait to Start Lamp: Indicates

engine manifold pre heater is energized. Wait
until lamp extinguishes before engaging
starter.

14.

Panel Light Switch: Controls panel lamp # 1.

15.

Service Air Switch: Momentary contact
switch. Allows engine to warm up at low
compressor pressure.

16.

ON/OFF Start Switch: Main Power Control
Switch.

17.

Heater Switch: ON/OFF Power Switch for
regulation and IQ heaters. Prevents freeze up
in cold weather.

18.

Hourmeter: Indicates machine operating
hours.

19.

E–STOP: Emergency Stop Push Button (ESA
units only). Push to stop, turn to release.

20.

Discharge Air Pressure Gage: Indicates
pressure in receiver tank, normally from 0
psi(kPa) to the rated pressure of the machine.

21.

Engine Tachometer: Indicates engine speed
in RPM from 0 when stopped to full speed.

22.

Fuel Level Gage: Indicate fuel level in tank.

23.

Engine Water Temp Gage

24.

Compressor Oil Temp Gage

25.

Engine Oil Pressure Gage

26.

Battery Voltage Gage

Содержание HP935

Страница 1: ...E MARCH 2003 Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of trademarks service marks logos or other proprietary identifying marks...

Страница 2: ...HP750 MHP825 XHP750 XP1060 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductiv...

Страница 3: ...Speed pressure regulation Torque settings table Compressor lubrication 44 MACHINE SYSTEMS Electrical system Piping instrumentation system 49 FAULT FINDING 51 OPTIONS 53 PARTS ORDERING ABBREVIATIONS S...

Страница 4: ...should be of good quality procured from a reputable manufacturer and wherever possible be of a type approved by Ingersoll Rand clearly rated for a pressure at least equal to the machine maximum allowa...

Страница 5: ...suitable filtration and purity checks Use of the machine outside the ambient temperature range specified in the GENERAL INFORMATION SECTION of this manual Use of the machine where there is any actual...

Страница 6: ...to the Ingersoll Rand Engine and Airend combination The earlier of sixty 60 months from shipment to or the accumulation of 10 000 hours of operationby the initial user The starter alternator fuel inj...

Страница 7: ...ALTERNATOR 12 MONTHS 2 000 HOURS EXTENDED WARRANTY OF 24 MONTHS 4 000 HRS FOR LIGHTSOURCE INTRODUCED 8 16 99 ENGINE SEE BELOW ENGINES MONTHS HOURS COMMENTS CATERPILLAR 12 UNLIMITED EXTENDED WARRANTY P...

Страница 8: ...00 HRS USING IR FLUIDS AND FILTERS VOLVO 24 2 000 2YRS 4 000 HRS USING IR FLUIDS AND FILTERS PARTS MONTHS HOURS COMMENTS INGERSOLL RAND 6 UNLIMITED PARTS ONLY AVAILABLE FROM IR NETWORK AIREND EXCHANGE...

Страница 9: ...d to defects in major components rotors housings gears and bearings and is automatically available when the following conditions are met 1 The original airend is returned assembled and unopened 2 Subm...

Страница 10: ...tn Customer Service Department Note Completion of this form validates the warranty Engine Registration I R powered machines do not require separate engine registration Deutz require a separate engine...

Страница 11: ...keep a copy for your records and mail form to Ingersoll RandCompany P O Box 868 Mocksville North Carolina 27028 Attn Warranty Department Note Completion of this form validates the warranty Engine Reg...

Страница 12: ...rvice Provider Details Company Name Service Provider Distributor Contact Name Branch Office Signature Company Address Machine Details Product Type Model Serial Number Engine Serial Number Engine Model...

Страница 13: ...red Orange Background CAUTION Indicates the presence of a hazard which WILL or can cause injury or property damage if ignored Yellow Background NOTICE Indicates important set up operating or maintenan...

Страница 14: ...km hr Do not operate without guard in place Rotating fan blade Can cause serious injury Access lifting bail from inside machine Falling off machine Can cause serious injury or death Door under pressur...

Страница 15: ...re that decals are present on the machines Replace decals that are not readable FREE SAFETY DECALS This engine is equipped with an electric heater starting aid DO NOT USE ETHER ENGINE DAMAGE WILL OCCU...

Страница 16: ...e purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the compressor after such a device or element of design has been removed or ren...

Страница 17: ...so that the purchaser or owner can record what maintenance was done by whom where and when Detailed instructions on the maintenance items below are given on the following page MAINTENANCE SCHEDULE IT...

Страница 18: ...that their noise containment function is reduced should be repaired or replaced before the next operation interval Doors access panels and hatch closures especially should be checked and adjusted at...

Страница 19: ...HP935 VHP750 MHP825 XHP750 XP1060 MAINTENANCE RECORD FOR NOISE EMISSION CONTROL AND EXTENDED WARRANTY ITEM NO DESCRIPTION OF WORK OR COMMENTS HOURMETER READING MAINT INSPECT DATE LOCATION CITY STATE...

Страница 20: ...pressurised by another Compressed air must not be used for a direct feed to any form of breathing apparatus or mask The discharged air contains a very small percentage of compressor lubricating oil a...

Страница 21: ...towing vehicle its size weight towing hitch and electrical supply are all suitable to provide safe and stable towing at speeds either up to the legal maximum for the country in which it is being towed...

Страница 22: ...GENERAL INFORMATION MSA SRG HRG 20 HP935 VHP750 MHP825 XHP750 XP1060 SRG HRG...

Страница 23: ...1 8 1 8 1 Operating ambient temperature range W F C 14 115 10 46 14 115 10 46 14 115 10 46 14 115 10 46 14 115 10 46 14 115 10 46 14 115 10 46 Operating ambient temperature range HA F C 14 122 10 50 1...

Страница 24: ...ended only by continuous use of Pro Tec and Ingersoll Rand oil filters and separators No other oil fluids are compatible with Pro TecTM No other oils fluids should be mixed with Pro TecTM because the...

Страница 25: ...tion of the machine ensure that there is sufficient clearance for ventilation and exhaust requirements observing any specified minimum dimensions to walls floors etc Adequate clearance needs to be all...

Страница 26: ...ontent not greater than 0 5 CAUTION When refuelling switch off the engine do not smoke extinguish all naked lights do not allow the fuel to come into contact with hot surfaces wear personal protective...

Страница 27: ...o compressor system fault Refer to Fault Code List 10 Low Battery Voltage Alarm indicator lamp Indicates battery or charging system requires service 11 Engine Malfunction Engine Fault code Refer to se...

Страница 28: ...Oil Temperature 252 deg F 5 CPRSR Malfunction Intake Manifold Temperature 180 deg F 6 CPRSR Malfunction Water In Fuel CUMMINS 8 CPRSR Malfunction Engine Not Responding To Throttle command 10 CPRSR Ma...

Страница 29: ...t Going To Max RPM Prior To Load 57 CPRSR Malfunction Serial Comm Problem 70 CPRSR Malfunction CAN Bus Problem 71 CPRSR Malfunction Communication With Autostart Module Lost 73 CPRSR Malfunction 0 Dedi...

Страница 30: ...et Pressure open short to batt 273 04 102 04 Turbo Outlet Pressure short to ground 26 274 03 108 03 Atmospheric Pressure open short to batt 26 274 04 108 04 Atmospheric Pressure short to ground 27 110...

Страница 31: ...lant Temperature Shutdown 017 0110 15 High Engine Coolant Temperature Warning 64 025 0172 16 High Inlet Air Temperature Derate 64 027 0172 15 High Inlet Air Temperature Warning 46 039 0100 18 Low Engi...

Страница 32: ...o run unloaded for a short period of time to reduce the engine temperature Turn the ON OFF start switch to the 0 off position NOTE As soon as the engine stops the automatic blowdown valve will relieve...

Страница 33: ...machine In particular Do not destroy batteries or components containing asbestos without containing the materials safely Do not dispose of any pressure vessel that is not clearly marked with its relev...

Страница 34: ...Alternator Belts C Battery Connections Electrolyte C Tire Pressure and Surface C Wheel Lug Nuts C Hoses Oil Air Intake etc C Automatic Shutdown System C Air Cleaner System C Compressor heat exchanger...

Страница 35: ...ck C Shutdown Switch Settings T Scavenger Orifice Related Parts C Oil Separator Element R Feed Pump Strainer Cleaning C Valve Clearance Check C Lights running brake turn CBT Pintle Eye Bolts CBT Brake...

Страница 36: ...l C 2 Yrs 4 Yrs 6 Yrs Safety valve C Hoses R Separator tank 2 interior C Disregard if not appropriate for this particular machine 1 or 3000 miles 5000km whichever is the sooner 2 or as defined by loca...

Страница 37: ...ensure that the work carried out is limited to only those tasks which require the machine to run the work carried out with safety protection devices disabled or removed is limited to only those tasks...

Страница 38: ...compressor oil refer to LUBRICATION later in this section CAUTION Start the machine refer to PRIOR TO STARTING and STARTING THE UNIT in the OPERATING INSTRUCTIONS section of this manual and check for...

Страница 39: ...ANCE CHART Caterpillarpowered units are equipped with primary and secondary fuel filters CHARGE COOLER PIPEWORK Inspect all hoses and clips on the charge cooler pipe work Engine damage will occur if t...

Страница 40: ...ions or has suffered long shutdown periods then more frequent service intervals will be required WARNING DO NOT under any circumstances remove any drain plugs or the oil filler plug from the compresso...

Страница 41: ...er to STARTING INSTRUCTIONS in the OPERATING INSTRUCTIONS section of this manual Adjust the service valve on the outside of the machine to maintain normal operating discharge pressure refer to GENERAL...

Страница 42: ...e pivot shaft K fully clockwise until the valve is closed Position lever L approximately 10 after vertical and tighten screw D Keep the butterfly lever in the closed position and with the the air cyli...

Страница 43: ...D MARKING TYPICAL RECTANGULAR TORQUE PATTERN CAPSCREW OR NUT THREAD SIZE AND PITCH TYPICAL SQUARE TORQUE PATTERN Nm FT LBF Nm FT LBF 1 4 20 11 8 16 12 5 16 18 24 17 33 25 3 8 16 42 31 59 44 7 16 14 67...

Страница 44: ...MARKING TYPICAL RECTANGULAR TORQUE PATTERN CAPSCREW OR NUT THREAD SIZE AND PITCH TYPICAL SQUARE TORQUE PATTERN Nm FT LBF Nm FT LBF Nm FT LBF M6 X 1 0 11 8 15 11 18 13 M8 X 1 25 26 19 36 27 43 31 M10...

Страница 45: ...F to 125 F 10 C to 52 C 10 F to 65 F 12 C to 18 C below 10 F 12 C IR XHP1001 IR XHP 505 Consult Factory IR XHP505 IR XHP1001 IR PER FORMANCE 500 IR PRO TEC 100 300 PSI RATED OPERATING PRESSURE 350 PS...

Страница 46: ...MACHINE SYSTEMS 44 HP935 VHP750 MHP825 XHP750 XP1060 CONTROL SYSTEM SCHEMATIC...

Страница 47: ...r PT1 Pressure transducer separator tank 0 225 PSIG 9 235 9270 0 300 12 235 0 225 PSIG HP935 VHP750 MHP825 XP1060 0 500 PSIG 21 215 17 235 XHP750 PT2 Pressure transducer regulation system 0 100 PSIG P...

Страница 48: ...ROLLER FREQ THT ENGINE ECM WEDGE TO ENGINE INTERFACE ENGINE ECM DIAGNOSTIC INTERFACE CONTROLL PANEL HARNESS SOLENOID VALVES 24VDC HEATERS GUAGES HOURMETER CONTROL PANEL SWITCHES WEDGE CONTROLLER SPEED...

Страница 49: ...S SENDER 1 36841138 COMP ENGINE TEMP SENDER 2 36757581 COMP OIL PRESS SW 1 36850691 COMPRESSOR MOTOR 1 35577873 RELAY MAGNETIC 24 VOLT K1 1 36841526 CONTROL HEATER 2 36854677 REGULATOR HEATER 1 223197...

Страница 50: ...ESTRICTION INDICATOR SWITCH 2 36870608 ENGINE OIL PRESS SENDER 1 36841138 COMP ENGINE TEMP SENDER 2 36757581 COMP OIL PRESS SW 1 36850691 COMPRESSOR MOTOR 1 35577873 RELAY MAGNETIC 24 VOLT K1 1 368415...

Страница 51: ...or oil level and oil cooler Check the fan drive Water present in fuel system Check the water separator and clean if required Faulty relay Check the relay in the holder and replace if necessary Engine...

Страница 52: ...in the MAINTENANCE section of this manual Loose pipe hose connections Check all pipe hose connections Faulty safety valve Check the relieving pressure Replace the safety valve if faulty DO NOT ATTEMP...

Страница 53: ...ng systems or any manual adjustment to prevent freezing of the compressed air system All drain points for the condensate handling system are heated with 24VDC heaters which are integral to the compres...

Страница 54: ...d will shut down the compressor if restriction exceeds recommended values Weekly Maintenance Remove Y strainer screens at the bottom of the moisture separator and both filters and clean out any residu...

Страница 55: ...y and in location relative to the other parts in the assembly The part number the description of the part and the quantity of parts required are shown on each illustration or on adjacent page The quan...

Страница 56: ...ited to the exact terms contained herein If purchaser s order form is used for acceptance of an offer it is expressly understood and agreed that the terms and conditions of such order form shall not a...

Страница 57: ...oppage impairment of other goods loss by reason of shutdown or non operation increased expenses of operation or claims of customers of Purchaser for service interruption whether or not such loss or da...

Страница 58: ...751 1579 US Canada 336 751 4325 Latin America 336 751 4325 Asia Pacific Facility Office hours Monday Friday 8 00 a m to 5 30 p m EST Telephone 44 0 1942 257 171 Fax 44 0 1942 523 417 Facility Office...

Страница 59: ......

Страница 60: ......

Страница 61: ...Printed in the United Kingdom...

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