Ingersoll-Rand HL1000K Скачать руководство пользователя страница 33 | Manualshive

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HOIST PARTS SECTION GUIDE

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Содержание HL1000K

Страница 1: ...ist in accordance with American National Standards Institute Safety Code ASME B30 16 and any other applicable safety codes and regulations Refer all communications to the nearest Ingersoll Rand Material Handling Office or Distributor PARTS OPERATION AND MAINTENANCE MANUAL for AIR CHAIN HOIST MODELS HL1000K HL1000KR HL1500K 1000 kg 1 ton 1000 kg 1 ton 1500 kg 1 1 2 ton Spark Resistant HL2000K HL300...

Страница 2: ...pection Records and Reports 12 Load Chain Reports 12 Frequent Inspection 12 Periodic Inspection 13 Hoists Not in Regular Use 14 Inspection and Maintenance Report 15 Troubleshooting 16 Lubrication General Lubrication 17 Maintenance Load Chain Care 18 Initial Chain Installation 19 Chain Replacement 22 Servicing the Filter and Strainer 23 Disassembly 23 Cleaning Inspection and Repair 25 Assembly 25 L...

Страница 3: ...failure no personnel would be injured This means keep out from under a raised load and keep out of the intended path of any load Ingersoll Rand Material Handling hoists are manufactured in accordance with the latest ASME B30 16 standards The Occupational Safety and Health Act of 1970 generally places the burden of compliance with the user not the manufacturer Many OSHA requirements are not concern...

Страница 4: ...for extended periods 12 Always stand clear of the load path 13 Never use the hoist for lifting or lowering people and never stand on a suspended load 14 Never carry loads over people 15 Before each shift check the hoist for wear or damage Check brakes limit stops etc 16 Periodically inspect the hoist thoroughly and replace worn or damaged parts 17 Follow the lubrication instructions 18 Do not atte...

Страница 5: ...6 8 5 4 9 HL2000K 2000 2 13 18 4 0 5 5 15 15 4 6 4 6 20 13 6 1 4 0 125 56 6 HL3000K 3000 8 13 2 4 4 0 11 11 3 4 3 4 14 8 4 3 2 4 129 58 5 HL4500K 4500 3 4 6 10 1 4 3 0 7 5 8 4 2 3 2 6 10 5 6 6 3 2 2 0 193 87 5 HL6000K 6000 4 3 5 7 6 1 0 2 3 5 8 6 2 1 8 1 9 8 4 4 8 2 6 1 5 248 112 5 Notes Based on hook mounted hoist with standard 10 ft 3 m lift and one motor pendant control Performance figures base...

Страница 6: ...nge FXXA 2 Hand Geared Trolley universal wheels A flange FXXD 2 Hand Geared Trolley universal wheels D flange HA Vane Motor Powered Trolley universal wheels A flange HD Vane Motor Powered Trolley universal wheels D flange Length of Lift 10 10 feet 3 metres Standard XX Specify Length Lower Hook B Bullard Hook self closing C Steel Snap Hook R Bronze Snap Hook Length of Pull Chain or Pendant Control ...

Страница 7: ...particular type of use of this product before installing or putting hoist to use WARNING A falling load can cause injury or death Before installing read SAFETY INFORMATION The supporting structures and load attaching devices used in conjunction with this hoist must provide adequate support to handle all hoist operations plus the weight of the hoist and attached equipment This is the customer s res...

Страница 8: ...e entire length of the beam with rated load suspended 4 to 6 inches 100 to 150 mm off the floor CAUTION To avoid an unbalanced load which may damage the trolley the hoist must be centered under the trolley NOTICE Trolley wheels ride on the top of the lower flange of the beam Ensure beam stops are installed prior to operating hoist and trolley Chain Container Refer to Dwgs TPC451 3 and MHP1029 and ...

Страница 9: ... in depressed position Turn the adjustment screw clockwise until the piston rod fully retracts This adjustment will provide a good balance of spotting control and maximum hoist speed If better spotting control is desired slowly back out the adjustment screw a little at a time until the spotting control is suitable 4 When adjustment is complete hold the adjustment screw in position and tighten the ...

Страница 10: ...ate smoothly and at rated specifications prior to being placed in service 7 Check that trolley if equipped and hook movement is the same direction as arrows or information on the pendant control 8 Raise and lower a light load to check operation of the hoist brake 9 Check hoist operation by raising and lowering a load equal to the rated capacity of the hoist 4 to 6 inches 100 to 150 mm off the floo...

Страница 11: ... to Dwg MHP1009 for pendant lever function and hose to component connections Pull Chain Control The pull chain provides the operator with a local hoist operating station The following operating directions are as viewed from the motor end of hoist facing the pull chains 1 To lift a load pull down on the right pull chain 2 To lower a load pull down on the left pull chain 3 To throttle lift or loweri...

Страница 12: ...lly dangerous conditions while still in the early stages allowing corrective action to be taken before the condition becomes dangerous Deficiencies revealed through inspection or noted during operation must be reported to designated personnel trained in safety operation and maintenance of this equipment A determination as to whether a condition constitutes a safety hazard must be decided and the c...

Страница 13: ...links are away from the powered chain wheel Reinstall chain if necessary On hoists with multiple chain falls make sure load chain is not capsized twisted or kinked Adjust as required Periodic Inspection Frequency of periodic inspection depends on the severity of usage NORMAL HEAVY SEVERE yearly semiannually quarterly Disassembly may be required for HEAVY or SEVERE usage Keep accumulative written r...

Страница 14: ...five link section as shown in Dwg MHP1291 Pay particular attention to the most frequently reeved links When any five links in the working length reaches or exceeds the discard length shown in Table 3 replace the entire chain Always use a genuine Ingersoll Rand Material Handling replacement chain Dwg MHP1291 Table 3 Load Chain Length Dimensions Of Link Number Of Links n Discard Length n Links Nomin...

Страница 15: ... Covers Hooks Top Actual Hook Throat Width __________ inches __________ mm Refer to Table 2 for minimum maximum acceptable widths Hook Twist maximum 10 Hook Crack Test Method Used _____ Dye Penetrant _____ Magnetic Particle _____ Other ____________________ Bottom Actual Hook Throat Width __________ inches __________ mm Refer to Table 2 for minimum maximum acceptable widths Hook Twist maximum 10 Ho...

Страница 16: ...ted performance Hoist is overloaded Reduce load to within rated capacity Main air travel is restricted Check throttle lever and linkage for free unobstructed movement Exhaust restricted Inspect vents and replace mufflers Refer to MAINTENANCE section Motor is damaged Disassemble inspect and replace parts Refer to MAINTENANCE section Reduced speed and or capacity Inlet stud 24 screen plugged restric...

Страница 17: ...level plug on the side of the housing 1 with Ingersoll Rand No 62 oil or Texaco Meropa No 220 Replace oil level plug and vent plug after filling LUBRICATION 4 The top and bottom hooks are supported by thrust bearings These bearings must be packed with Ingersoll Rand No 68 grease or a standard No 2 multipurpose grease at regular intervals Neglect of proper lubrication will lead to bearing failure I...

Страница 18: ...r A good part can be damaged during the course of disassembly 3 Never use excessive force when removing parts Tapping gently around the perimeter of a cover or housing with a soft hammer for example is sufficient to break the seal 4 Do not heat a part with a flame to free it for removal unless the part being heated is already worn or damaged beyond repair and no additional damage will occur to oth...

Страница 19: ...te the brake driver by hand to feed the load chain through the hoist Dwg TPA706 4 4 Keep the load chain straight and do not twist it Attach the free end of the load chain to the connecting link Refer to Dwg TPA706 3 Chain Installation Step 2 Clean inspect and install the brake spring brake discs brake plates and piston housing on hoist 5 Attach free end of load chain to hook Inspect chain while op...

Страница 20: ... anchor raise direction 4 Keep the load chain straight do not twist it Attach the free end of the load chain to the connecting link Refer to Dwg TPA1056 for HL4500K and Dwg TPA1057 for HL6000K Clean and inspect the brake parts and assemble 5 On HL6000K hoists slide the limit stop tube onto the load chain 6 Keeping the load chain straight complete the load chain installation as described in either ...

Страница 21: ...in through the bottom block and upper suspension idler chain wheels as necessary to balance the bottom block assembly Ensure the powered chain wheel does not turn during adjustment 5 Lubricate the load chain as described in the LUBRICATION section Operate the hoist fully in both directions without a load attached Hoist must operate smoothly without sticking binding or chain jumping Test hoist comp...

Страница 22: ...jury and hoist or property damage when operating hoist Load chain replacement for all hoist models can be accomplished efficiently and easily by using the existing load chain to install the new load chain 1 Raise the hoist hook HL1000K HL1000KR HL1500K or hook block HL2000K HL3000K HL4500K HL6000K to a position near the hoist where it can be properly supported and restrained from movement 2 Discon...

Страница 23: ...oad chain is running smoothly over the chain wheels There must be no apparent binding or evidence of malfunctioning Servicing the Filter and Strainer 1 Disconnect the air supply from the hoist 2 Unscrew the air hose from the inlet strainer 24C 3 Unscrew the inlet strainer from the inlet body 23 4 Clean the screen inside the inlet strainer by washing with a quality non toxic nonflammable commercial...

Страница 24: ... replaced with new during assembly 2 Remove the brake plates 78 and brake discs 79 from the gear case cover Remove O ring air port 77 and discard 3 Disassemble the spring and piston housing as follows a Remove the plate screws 88 and the plate 87 b Place the assembly pressure plate 82 downward on an arbor press or place the assembly vertically in a vise c While holding the housing against the comp...

Страница 25: ... bores without damaging the mating surfaces Dry each part using low pressure filtered compressed air Inspection All disassembled parts should be inspected to determine their fitness for continued use Pay particular attention to the following 1 Inspect all gears for worn cracked or broken teeth 2 Inspect all bushings for wear scoring or galling 3 Inspect shafts for ridges caused by wear If ridges c...

Страница 26: ...hat the pinion gear 72A or 72B may be installed from the motor side of the planet frame assembly with the brake side accessible for correct timing mark alignment checks 12 Refer to Dwg MHP0569 Rotate the three planet gears until the X s on the ends are all located towards the center of the planet frame 54 The timing marks on the planet gears 57 must locate on the centerline of the outside exposed ...

Страница 27: ...ICE Ensure the piston extends completely through the spring and piston housing and contacts the pressure plate 9 Install the plate 87 in the recess of the spring and piston housing 80 and secure using two plate screws 88 10 To complete brake installation in hoist refer to Hoist Assembly section Dwg MHP0488 Valve Chest Assembly New Style This procedure describes the assembly of valve chests used on...

Страница 28: ...sert the valve sleeves notched end first into the valve chest so that the 7 16 in 11 mm diameter port in each sleeve is aligned with the cross port in the valve chest and so that the notches in the sleeves face each other 3 Stand the valve chest up on the inlet port and insert a valve spring 327 and a valve 325 into each valve sleeve Make certain each valve goes into its proper sleeve These are ma...

Страница 29: ...g and throttle lever Install a thrust washer 36A against the hub of the throttle lever Install a thrust washer 36A against the throttle shaft spring Install the throttle lever retaining pin 36 NOTICE On hoist models HL4500K and HL6000K the throttle lever 35 may require adjustment to provide adequate clearance with the upper suspension block Minor modifications to the throttle lever are acceptable ...

Страница 30: ... to swing away from a load 4 Because of space limitations it may be necessary to depress the throttle lever 35 to install the bracket bolts 302 on hoists equipped with a hand chain throttle Hoists equipped with a pendant throttle may require removal of the pendant links 183 to install the bracket bolts Reinstall the pendant links after the mounting bracket is attached to the hoist 5 Fasten the sup...

Страница 31: ... the chain container Piling the chain carelessly into the container by hand may lead to kinking or twisting that may cause chain to jam the hoist 7 Tighten all screws Provide supply air to hoist and run chain into container Load Test Prior to initial use all new extensively repaired or altered hoists shall be load tested by or under the direction of personnel instructed in safety maintenance and o...

Страница 32: ...HL1500K Hook Assembly and Parts List 45 HL2000K and HL3000K Hook Assembly Parts Drawing Dwg MHP1106 46 HL2000K and HL3000K Hook Assembly Parts List 47 HL4500K Hook Assembly Parts Drawing Dwg TPA1041 48 HL4500K Hook Assembly Parts List 49 HL6000K Hook Assembly Parts Drawing Dwg TPA1040 50 HL6000K Hook Assembly Parts List 51 Pendant Assembly Parts Drawing Dwg TPA0882 3 52 Pendant Assembly Parts List...

Страница 33: ...33 HOIST PARTS SECTION GUIDE ...

Страница 34: ...34 HOIST HOUSING ASSEMBLY PARTS DRAWING ...

Страница 35: ...ecify Length x 2 CA110 B240 HL1000KR Spark Resistant Pull Chain D02 1413 Pull Chain Conversion Kit without Pull Chain 1 MLK K415 94 S Hook 4 D02 421 95 Throttle Handle 2 MR 415 96 Plug Pipe shown on Dwg TPA958 1 1 R0H 377 97 Plug Vent shown on Dwg TPA958 1 2 P250 546 99 Bar Handle optional 1 MR 409 151 Warning Label 1 04306445 152 Serial Number Label Plate 1 MLK 301S R 155 Fasteners Label Plate 4 ...

Страница 36: ...36 HOIST VALVE CHEST ASSEMBLY PARTS DRAWING ...

Страница 37: ...ll Rand Logo 1 HRA20A 201 18A Valve Chest Cover Seal 2 R000BR 210 181 Fitting Elbow Pendant 1 UWD 161 19 Bleed Adjustment Screw 2 MLK 370 182 Fitting Nipple Pendant 2 MLK 165 20 Muffler 2 MLK 236 183 Link 2 MLK 224 21 Adjustment Screw Locknut 2 Q1 121 Repair and Conversion Kits Valve Chest Repair Kit For New Style Hoist only 1 MLK VCK1 Includes items 7A 8A 9 10A 10B 12 13 14A 15A 15B 16 17 18A 24A...

Страница 38: ...38 HOIST GEARING ASSEMBLY PARTS DRAWING ...

Страница 39: ...Case Gasket 1 HLK 31 53 Seal 1 HLK 457 67 Fixed Ring Gear 1 HLK 406 Planet Frame Assembly 1 Contact factory 68 Ring Gear Pin 4 HLK 20 54 Planet Frame 1 HLK 8 69 Gear Case Cover 1 HLK 353 55 Planet Frame Spacer 1 HLK 645 70 Gear Case Screw 4 21 702 56 Planet Frame Bearing 1 HLK 96 71 Lockwasher 4 UW50A30 58 57 Planet Gear Assembly 3 HLK A10 72A Pinion Gear 1 HLK 319 12 58 Gear Bearing 6 182A83 606 ...

Страница 40: ...40 HOIST BRAKE ASSEMBLY PARTS DRAWING ...

Страница 41: ...te Screw 2 CE110 354 73 Brake Driver 1 ML50K 842 89 Shoulder Bolt 4 HLK 7 74 Brake Seal Retainer 1 HLK 639 90 Lockwasher Qty 10 pack 1 Pack D02 321 10 75 Brake Seal 1 R18L 14 154 Capacity Labels 1 See Below 76 Retainer Screw 1 HLK 640 HL1000K and HL1000KR ML1000K 99 77 O Ring Air Port 1 PS3 67 1 ton 78 Brake Plate 4 ML50K 834A HL1500K 1 1 2 ton HL1500K 99 79 Brake Disc 2 ML50K 855A HL2000K 2 ton H...

Страница 42: ...1 HLK A53 43 Vane Packet set of 7 MR 42 7 38 Motor Shaft 1 HLK 316 44 Cylinder 1 MR 3A 39 Motor Shaft Rear Retainer Ring 1 MLK 120 45 Cylinder Dowel 1 R3H 434 46 Front End Plate 1 MR 11 40 Rear End Plate Bearing 1 R2 24 47 Front End Plate Bearing 1 TB 394 41 Rear End Plate 1 MR 12 48 Motor Retainer Washer 1 MR 207 42 Rotor 1 MR 53 Recommended Spare ...

Страница 43: ...5 Lug Mounting Block 1 HLK 425 136 Bolt 1 5 inch long 2 215 36 137 Bolt 1 25 inch long 2 215 13 138 Locking Tab 1 HLK 323 139 Bolt 2 25 inch long 2 215 22 142 Chain Anchor 1 HLK 373 143 Pin 2 HLK 962 144 Cotter Pin 2 D02 330 Recommended Spare Note 1 Torque bolts items 136 137 and 139 to between 75 and 125 ft lbs 100 and 170 Nm Note 2 The head of pin item 143 must be located on the motor side of th...

Страница 44: ...44 HL1000K HL1000KR AND HL1500K HOOK ASSEMBLY PARTS DRAWING ...

Страница 45: ...5 102 Hook and Latch 1 HLK S377 HLK BB377 HL1500K SR377 117 Latch Kit 1 D01 S4055 D01 S4055 105 Pin 1 C6H20A 826 106 Bearing 1 HRA60A 379 107 Bearing Washer 2 HLK 465 Bottom Hook Standard Bullard Burnham Bronze Bottom Hook Assembly 1 HLK K463 HLK KBB463 HLK KR463A 115 Hook Block 2 HLK 463 HLK R463 122 Capscrew Qty 4 per pack 1 pack 834 638 4 122A Nut 2 D02 428 122B Lockwasher Qty 10 per pack 1 pac...

Страница 46: ...46 HL2000K AND HL3000K HOOK ASSEMBLY PARTS DRAWING ...

Страница 47: ...55 104 Hook Nut 1 HL2000K 305A HL3000K 305 104A Hook Nut Spacer 1 HL2000K 306 105 Pin 1 D660A 376 106 Bearing 1 CE110 295 107 Bearing Washer 2 HL3000K 465 Bottom Hook Standard Bullard Burnham Bronze Standard Bullard Burnham Bronze Bottom Hook Assembly 1 HL2000K K378 HL3000K K378 125 Hook Block 2 HLK 378 126 Capscrew 4 AHC68 22 126A Lockwasher 4 UW50A30 58 128 Plate 2 ML50K 981 129 Screw 4 AF160 30...

Страница 48: ...48 HL4500K HOOK ASSEMBLY PARTS DRAWING ...

Страница 49: ... Lockplate JC3350 103 114 Lockwasher 2 each Lockplate L01 67 10 115 Idler Wheel Cover 1 each Idler Wheel HLK 441 116 Idler Wheel Chain Guard 1 each Idler Wheel HLK 445 117 Capscrew 4 Upper Idler Wheel R2N 103 117A Capscrew 4 Lower Idler Wheel R3 7 4 118 Lockwasher 4 Lower Idler Wheel L01 67 10 119 Chain Anchor Pin 1 HL6000K 962 120 Anchor Pin Lockplate 1 HL6000K 462 121 Capscrew 2 JC3350 103 122 L...

Страница 50: ...50 HL6000K HOOK ASSEMBLY PARTS DRAWING ...

Страница 51: ... 115 Idler Wheel Cover Upper Hook 1 each Idler Wheel HL6000K 441 115A Idler Wheel Cover Bottom Hook HLK 441 116 Idler Wheel Chain Guard Upper Hook 1 each Idler Wheel HL6000K 445 116A Idler Wheel Chain Guard Bottom Hook HLK 445 117 Capscrew 4 Upper Idler Wheel R2N 103 117A Capscrew 8 Lower Idler Wheel R3 7 4 118 Lockwasher 8 Lower Idler Wheel L01 67 10 119 Chain Anchor Pin 1 HL6000K 962 120 Anchor ...

Страница 52: ...52 PENDANT ASSEMBLY PARTS DRAWING ...

Страница 53: ...r inlet 1 UWD 161 Additional Pendants and Components Single Motor Pendant with Hose Kit 1 MLK AL269C Includes all components necessary to install complete pendant assembly Specify hose length in feet normally 4 ft 1 2 m shorter than lift Two Motor Pendant HRA A122C Two motor pendant without hose Three Motor Pendant HRA A132C Three motor pendant without hose Two Motor Pendant with hose MLK AL122C T...

Страница 54: ...54 FABRIC CHAIN CONTAINER ASSEMBLY PARTS DRAWING ...

Страница 55: ...40 ft 12 m or on double fall hoist 20 ft 6 m HLK K749 40 300 Fabric Chain Container 20 ft 6 m of chain capacity 1 HLK 749 20 Fabric Chain Container 40 ft 12 m of chain capacity HLK 749 40 301 Mounting Bracket 1 HLK 748 302 Bracket Bolt 6 SP9 11B 303 Bracket Nut 6 551AMP61 428 304 Washer 6 B8 259 305 Support Bracket 1 HLK 747 306 Support Chain 1 HLK 240 7 307 Support Bracket Bolt 1 R3H 68A 308 Supp...

Страница 56: ...56 METAL CHAIN CONTAINER ASSEMBLY PARTS DRAWING ...

Страница 57: ... K750 80 34 Pin 1 WF171 15 183 Link 2 MLK 224 303 Nut 2 551AMP61 428 315 Limit Actuator required for large capacity HLK K750 80 container kit 1 MLK 251PC 316 Lockwasher 4 T11 58 317 Bracket 1 ML 746 318 Metal Chain Container 20 ft 6 m of chain capacity 1 order kit HLK K750 20 Metal Chain Container 40 ft 12 m of chain capacity order kit HLK K750 40 Metal Chain Container 80 ft 24 m of chain capacity...

Страница 58: ...YPE HOOK SUSPENSION TROLLEYS Hoist Capacity Tons Part Number Universal Wheels For Use on Hoist Adjustable for Beam Flange Widths For additional information refer to Installation and Parts Form No inches mm 1 PT010 PT010SB HL1000K HL1000KR A 3 00 to 5 25 8 3 00 to 8 06 76 to 133 76 to 205 MHD56102 1 1 2 and 2 PT020 HL1500K and HL2000K A 3 33 to 6 00 8 3 33 to 8 06 85 to 152 85 to 205 3 PT030 HL3000...

Страница 59: ...al number A through G or with second and third letters of the serial number HA HB or HC to the same style valve chest used on hoists with second letter of the serial number other than A through G or with second and third letters of the serial number other than HA HB or HC Part No MLK K545B 03835519 Manual Brake Release Kit Includes all the components for a manual release brake and or 200 brake cap...

Страница 60: ...include a metal bowl guard Metal Bowls include sight gauges PENDANTS AND AIR HOSES Description of Part Part No Notes Two Motor Pendant HRA A122C 03709177 Order hose separately Three Motor Pendant HRA A132C 03709219 Two Motor Pendant and Hose Assembly MLK AL122C 04307336 Specify hose length in feet Three Motor Pendant and Hose Assembly MLK AL132C 04307344 Precoiled Air Hose 1 2 in x 25 ft 13 mm x 8...

Страница 61: ...1 182 Fitting Nipple Pendant 2 182 183 Link 1 183 325 Valve Assembly 2 Not required 326 Valve Sleeve Seal 6 ea 327 Valve Spring 2 9 328 Long Piston Rod 1 15 329 Short Piston Rod 1 330 Piston 2 14 331 Piston Seal 1 ea 14A 332 Piston Nut 2 15B 333 Piston Spring 2 13 334 Valve Chest Cover 1 18 335 Valve Chest Cover Seal 2 18A 336 Bleed Adjustment Screw 2 19 337 Adjustment Screw Locknut 2 21 338 Valve...

Страница 62: ... goods for warranty or service work unless prior arrangements have been made and written authorization has been provided from the location where the goods were purchased NOTICE Continuing improvement and advancement of design may cause changes to this hoist which are not included in this manual Manuals are periodically revised to incorporate changes Always check the manual edition number on the fr...

Страница 63: ...ANTY WARRANTY Ingersoll Rand Company I R warrants to the original user its Hoists and Winches Products to be free of defects in material and workmanship for a period of one year from the date of purchase I R will repair without cost any Product found to be defective including parts and labor charges or at its option will replace such Products or refund the purchase price less a reasonable allowanc...

Страница 64: ...040 Fax 514 695 0963 British Columbia 201 6351 Westminster Hwy Richmond B C V7C 5C7 Phone 604 278 0459 Fax 604 278 1254 Latin America Operations Ingersoll Rand Production Equipment Group 730 N W 107 Avenue Suite 300 Miami FL 33172 3107 Phone 305 559 0500 Fax 305 559 7505 Europe Middle East and Africa Ingersoll Rand Swan Lane Hindley Green Wigan WN2 4EZ U K Phone 44 1942 257131 Fax 44 1942 526255 A...

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