background image

Make certain 

bottom block 

has NOT been 

flipped through 

the chain falls

A

(Dwg. MHP0043)

n

HA3-025 Hoist

Refer to Dwg. MHP2338 on page 6, A. Weld; B. Feed first link perpendicular to

load sheave; C. Power Head Load Sheave; D. Hoist Motor Side; E. Chain Stopper; F.

Weld on perpendicular chain link must face away from top sheave. Weld on flat chain

link must face away from hoist motor side; G. Bottom Block.

1. The hoist should be installed and connected to air supply. Reduce hoist air

pressure to 60 psi (4 bar/414 kPa).

2. Remove chain bucket, if used.

3. Remove load chain stopper.

4. Remove bottom block assembly.

5. Cut new load chain to length. Load chain must have an even number of links

(first and last links must be at 90˚ to each other). Refer to Dwg.

MHP2336on page 5.

6. Run hoist slowly in lifting direction until load chain free end is approximately 2

ft. (0.6 m) from hoist.

7. Using a ‘C’ link which is the same size as load chain join new load chain to old

taking care that weld on perpendicular  links on new load chain are facing away

from hoist load sheave.

8. Run hoist slowly until new load chain has passed 2 to 3 feet (0.6 to 1 m) through

hoist. Remove ‘C’ link and old chain.

9. Install chain stopper in last link of load chain free end.

10. Install bottom block assembly.

11. Lubricate entire length of load chain before operating hoist. Refer to

“LUBRICATION” section in Product Information Manual.

HA3-025 Chain Reeving

A

B

C

E

D

F

G

Bottom

Block

Weld on perpendicular

chain link must face

away from top sheave

Weld on flat chain link

must face away from  

hoist motor side

Chain

Stopper

Feed first link

perpendicular

to load sheave

Power Head

Load Sheave

Weld

Hoist Motor

Side

B

A

(Dwg. MHP2338)

n

HA3-050 Hoist

Refer to Dwg. MHP2339 on page 6, A. Weld; B. Feed first link perpendicular to

load sheave; C. Power Head Load Sheave; D. Hoist Motor Side; E. Chain Stopper; F.

Weld on perpendicular chain links must face away from sheaves. Weld on flat chain

links must face away from hoist motor side; G. Bottom Block; H. Anchor Chain at this

point.

1. The hoist should be installed and connected to air supply. Reduce hoist air

pressure to 60 psi (4 bar/414 kPa).

2. Remove chain bucket, if used.

3. Remove load chain stopper.

4. Run hoist slowly in lifting direction until bottom block assembly is approximately

3 ft. (1 m) from hoist power head. Firmly support and secure bottom block

assembly in this position.

WARNING

Do not begin chain replacement until bottom block assembly is fully

secured and supported. If bottom block assembly or chain are dropped,

they could cause injury or damage property.

5. Cut new load chain to length. Load chain must have an even number of links

(first and last links must be at 90˚ to each other). Refer to Dwg. MHP2336

on page 5.

6. Remove pins that anchor load chain to power head assembly.

7. Using a ‘C’ link which is the same size as load chain join new load chain to free

end on old chain taking care that weld on perpendicular standing links on new

chain are facing away from hoist load sheave.

8. Run hoist slowly until new load chain has passed through hoist. Continue

running hoist and pull chain by hand through bottom block assembly. Begin

feeding chain at position ‘A’ and work alphabetically. Remove ‘C’ link and old

chain.

9. Anchor end of load chain to power head assembly. Install chain stopper in last

link of load chain free end.

10. Lubricate entire length of load chain before operating hoist. Refer to

“LUBRICATION” section in Product Information Manual.

HA3-050 Chain Reeving

A

B

C

E

D

F

G

H

Chain

Stopper

Feed first link

perpendicular

to load sheave

Power Head

Load Sheave

Anchor Chain

at this point

Bottom

Block

Weld on perpendicular

chain links must face

away from sheaves

Weld on flat chain

links must face away

from hoist motor side

Weld

Hoist Motor

Side

A

B

C

(Dwg. MHP2339)

n

HA3-075 Hoist

Refer to Dwg. MHP2340 on page 7, A. Feed first link flat to load sheave; B. Weld

on perpendicular chain links must face away from sheaves; C. Chain Stopper; D.

Anchor chain at this point; E. Weld on flat chain links must face away from hoist

motor side; F. Power Head Load Sheave; G. Power Head Idle Sheave; H. Hoist Motor

Side; J. Bottom Block; K. 75 Ton Hoist Only; L. Chain Weld; M. Chain Weld located on

back side.

1. The hoist must be installed and connected to air supply. Reduce hoist air pressure

to 60 psi (4 bar/414 kPa).

2. Remove chain bucket, if used.

3. Remove chain stopper.

4. Run hoist slowly in lifting direction until bottom block assembly is approximately

3 ft. (1 m) from hoist power head. Firmly support and secure bottom block

assembly in this position.

WARNING

Do not begin chain replacement until bottom block assembly is fully

secured and supported. If bottom block assembly or chain are dropped,

they could cause injury or damage property.

6

Form MHD56243 Edition 4

Содержание HA3-075

Страница 1: ...Product Maintenance Information Hercu Link Air Chain Hoist Models HA3 075 and HA3 100 Save These Instructions R Form MHD56243 Edition 4 October 2013 71394464 2013 Ingersoll Rand...

Страница 2: ...ve brake discs as described in the MAINTENANCE section Check and clean brake parts each time hoist is disassembled Replace brake friction discs if thickness is less than 0 072 inch 1 83 mm or if oil g...

Страница 3: ...in Guides Springs Covers Hooks Top Actual Hook Throat Width ________ inches _________ mm Refer to Product Information Manual for min max acceptable widths Hook Twist Hook Crack Test Method Used Dye Pe...

Страница 4: ...d Inspect vents and replace muffler Motor is damaged Check for worn motor bearings Motor or gearbox is out of oil Check oil levels in motor and gearbox Fill to recommended level Hook can be lowered bu...

Страница 5: ...or less or if oil groove pattern is not clearly visible friction discs must be replaced n Load Chain Replacement n Load Chain Weld Placement It is suggested that a short length of 32 mm load chain be...

Страница 6: ...1 m from hoist power head Firmly support and secure bottom block assembly in this position WARNING Do not begin chain replacement until bottom block assembly is fully secured and supported If bottom b...

Страница 7: ...d last links must be at 90 to each other Refer to Dwg MHP2336 on page 5 6 Remove pins that anchor load chain to power head assembly 7 Using a C link which is the same size as load chain join new load...

Страница 8: ...e O rings 163 and 164 and bearings 157 from idler sheave 156 Discard O rings n Top Hook Disassembly Refer to Dwg MHP2345 1 Remove hoist from mounting structure 2 To remove hook and plate assembly hook...

Страница 9: ...ws 166 in reduction gear end frame 154 and center frame 153 Apply a small amount of Loctite 242 to threads 9 Lubricate and install O rings 163 164 and bearings 157 on both sides of drive sheave 155 10...

Страница 10: ...ul that threads are not crossed Tighten nut 353 until snug then back nut 353 off until first dowel pin hole is lined up Install pins 355 until flush with nut 353 diameter Do not attempt to drive pins...

Страница 11: ...ass 10 9 Dry Lubricated PTFE Dry Lubricated PTFE M6x1 9 10 6 7 4 11 12 8 9 5 6 M8x1 25 21 23 16 18 9 11 26 30 20 22 12 13 M10x1 5 41 47 31 35 19 21 53 60 39 45 24 27 M12x1 75 71 81 54 61 32 36 91 103...

Страница 12: ...R www ingersollrandproducts com...

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