INGAL Ezy-Guard 4 Скачать руководство пользователя страница 11

Roadside Safety Barrier

11

Release  07/22b

Figure 10: Z-Post on Base Plate

7.6   Post Pullover Test

In the event that the soil type cannot be verified, the 
suitability of the post foundation can be established 
through a post pullover test.
This is undertaken by applying a 1kN load to the post, 
550mm above ground level. The load is applied prior to 
the attachment of the rail. Displacement at the base of 
the post shall not exceed 1mm whilst the load is applied.
An alternative post pull over test can be achieved via a 
more destructive means, whereby a load of 1.2 tonnes is 
applied to the test post at a height of 700mm. This loading 
approximates the probable capacity of the post and 
should be able to be maintained with minimal rotation 
of the post in the soil. At the completion of the testing 
the post should be removed from the test location and 
should not be used in the installation.

7.7   Posts on Base Plates

In the event that the Z-post cannot be installed to 
the required in-ground depth, the use of a base plate 

mounted on a suitable foundation can be adopted. Posts 
on base plates are typically used at culvert locations, and 
in areas where underground services restrict posts from 
being driven into the ground. Refer to Ingal Civil Products 
drawings for the installation of posts on base plates.

7.8   Z-Posts in Rock

Traditional guardrail posts are designed to yield in the 
surrounding soil and their placement in rock or concrete 
is problematic. Restraining the traditional posts by setting 
them in narrow holes drilled into rock, setting them in 
concrete or placing a mowing strip around the posts 
can lead to a failure of the system to safely contain and 
redirect the errant vehicle.
The specially engineered Z-post dissipates energy by 
yielding through bending near ground level. This means 
that typical recommendations for the installation of a 
traditional guardrail post in rock are not applicable to 
the Z-post. When rock is encountered, the installation 
guidelines as detailed in Table 4 are applied. If required 
the post may be cut onsite by a disc grinder or equivalent 
steel cutting tool. A corrosion resistant treatment 
will need to be applied to the freshly cut surface, ICP 
recommend a Zinc metal spray in accordance with ISO 
2063 or AS/NZS 2312.

7.9   Non-Standard Post Spacing

Occasionally, a roadside hazard may prevent a post from 
being installed at the recommended spacing. In these 
instances it may be possible to stiffen the barrier with 
reduced post spacing on the approach and trailing side 
of the hazard, we would recommend you discuss these 
options with your local Ingal Civil Products representative. 
Approval may be required from the relevant road authority.

7.10   Delineation

A specially designed delineator may be attached to the 
Z-post. Typically, delineation is arranged so that drivers 
approaching from either direction will see only;

  Red retro-reflectors on their left;

  White retro-reflectors on their right 

on two-way carriageways; and

  Yellow retro-reflectors on their 

right on one-way carriageways 
and medians separating traffic in 
opposing directions 

The spacing of delineators is 
dependant upon driver line of sight. 
As a general rule delineators are 
provided for installation every 20m on 
straight alignments and may be closer 
on curves, depending on the radius. 
Refer Road Authority specs.

Figure 9: Z-Post Pullover Test

1kN Force

700mm

Embedded Z-Post

Ground Level

Displacement

less than 1mm

1kN Force

550

mm

Embedded Z-Post

Ground Level

Displacement

less than 1mm

Содержание Ezy-Guard 4

Страница 1: ...Release 07 22b ProductManual www ingalcivil com au...

Страница 2: ...ces and rail stiffening plates This unique connection provides a soft ride down for the occupants and smooth vehicle containment and redirection 2 0 Specifications Ezy Guard 4 Z Post Length 1 650mm Ez...

Страница 3: ...sted in accordance with NCHRP 350 Test Level 4 this is the containment of a 8000kg truck impacting the rail at 80km h and 15 The MASH specification is an update to and supersedes NCHRP Report 350 for...

Страница 4: ...signed to yield by bending near ground level This bending action absorbs impact energy reducing the potential for post fracturing A fractured or split guardrail post presents a significant laceration...

Страница 5: ...gn uses fewer components and features 1 650mm Z posts that are rapidly driven into the ground The Z post embedment depth is just 873mm a significant reduction when compared to other guardrail posts Th...

Страница 6: ...components than the public domain guardrail systems Z posts weighing just 12 3kg are 50 lighter than traditional C posts The lightweight Z post reduces manual lifting by installation crews The rounde...

Страница 7: ...y of a road side hazard this can be achieved by reducing the post spacing Refer to Tables 1a and 1b for deflections with reduced post spacing The reduced post spacing should be initiated 8m upstream a...

Страница 8: ...30 0 35 0 40 0 70 50 60 80 90 100 110 120 130 0 0 5 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 m Example Example Speed km hr Table 1a MASH deflections for various post spacing and speeds Containment Level...

Страница 9: ...uponthespeedofthevehicle Guidelines are contained with regulatory publications Terminals should be installed in accordance with the proprietor s drawings and specifications Z posts are not to be used...

Страница 10: ...spacing and or rock is encountered and the post embedment depth has been modified in accordance with Table 4 Anymodificationcarriedoutafterfabricationwillrequire repair to the galvanized coating This...

Страница 11: ...cle The specially engineered Z post dissipates energy by yielding through bending near ground level This means that typical recommendations for the installation of a traditional guardrail post in rock...

Страница 12: ...ed at the surface Drill a 110 300mm diameter hole to a depth of 450mm install the post in the hole and backfill Rock is encountered within 450mm of the surface Drill a 110 300mm diameter hole 450mm in...

Страница 13: ...e rock or to a minimum total post embedment depth of 650mm whichever comes first install the post and backfill Rock is encountered 600mm to 800mm below ground Drill a 110 300mm diameter hole 50mm into...

Страница 14: ...ng Curvature 1 Mark along the arc of the curve at 4m intervals 2 Measure the corresponding chord length C refer to Figure 11 3 Measure the corresponding centre offset H refer to Figure 11 4 Use the va...

Страница 15: ...esign life or introduces sharp tearing edges nor shall it cause damage to pavement If the Ezy Carriage cannot freely move as it is attached to the post as a result of deformation of the post during in...

Страница 16: ...on is similar to that of the adjacent surface 7 13 Back to BackW Beam Installation The Ezy Guard 4 system can also be used in median applications where the W Beam is installed on both sides of the pos...

Страница 17: ...red W Beam rail has been disassembled 7 Determine the required lift by measuring the height of overlay The nominalW Beam height of Ezy Guard Smart is 730mm 8 Rails are to be re attached to the Ezy Lif...

Страница 18: ...design position of rail 25mm post spacing tolerance measured at top of post rail rail Plan View Side View Height 20mm 15mm Front View 15mm 20mm lateral tolerance from design position of rail 25mm pos...

Страница 19: ...t bolts snug tight Yes No Is Ezy Guard 4 appropriately delineated Yes No Is Ezy Guard 4 suitably anchored with approved terminals Yes No Are the cables in the terminals tensioned to their nominated to...

Страница 20: ...n tolerances nominated in Section 7 14 Only items purchased from Ingal Civil Products shall be used for the repair of Ezy Guard 4 10 2 Dismantling Sequence Prior to undertaking dismantling due to a ve...

Страница 21: ...21 Release 07 22b...

Страница 22: ...R INFORMATION ONLY C I V I L P R O D U C T S COMPANY valmont A EZY GUARD 4 ASSEMBLY DETAIL EZY SM 034 6 N T S A3 01 12 2014 DJB LG 10 12 2014 F ENGINEERING SALES MARKETING DRAWINGS EZY GUARD ASSEMBLY...

Страница 23: ...LY C I V I L P R O D U C T S COMPANY valmont A EZY GUARD 4 Z POST ON BASE PLATE 2M POST SPACING EXPLODED ASSEMBLY DETAIL EZY SM 122 1 N T S A3 02 03 2016 MC LG 02 03 2016 LG 02 03 2016 F ENGINEERING S...

Страница 24: ...24 Release 07 22b note acceptance of product variants to be confirmed before installation...

Страница 25: ...G 5 26 11 2019 PART LIST AND TITLE BLOCK UPDATED VB BS LG 1 01 04 16 TITLE CHANGE LG SE LG 2 10 04 16 TITLE CHANGE LG SE LG 3 03 12 2015 AU REFERENCE REMOVED LG SE LG 4 02 03 2016 FOOTPRINT DIM ADDED...

Страница 26: ...26 Release 07 22b 1 17 10 2018 UPDATED 3RD POST VB LG LG 2 02 11 2018 ADDED NOTE 3 VB LG LG 3 30 11 2018 ADDED NOTE TO 3RD POST VB LG LG...

Страница 27: ...27 Release 07 22b...

Страница 28: ...28 Release 07 22b...

Страница 29: ...WITH EZY LIFT CARRIAGE EXPLODED ASSEMBLY DETAIL EZY SM 131 3 N T S A3 13 12 16 MC LG 13 12 16 LG 13 12 16 F ENGINEERING SALES MARKETING DRAWINGS EZY GUARD ASSEMBLY EZY SM 131 EZY LIFT EXPLODED ASSEMBL...

Страница 30: ...3RVW Z 5 6 ORFN 6 7 21 PP 3RVW Z 5 6 ORFN 6 7 21 PP 3RVW Z PP ORFN 127 6 72 5 1 21 81 7 21 7 5 9 17 67 7 52 87 25 7 5 1 6 1 63 7 216 6 3352 21 85 7 21 5 9 7 6 5 37 21 GUDZQ FKHFNHG 33529 5 9 6 216 5 5...

Страница 31: ...6 ORFN 6 7 21 PP 3RVW Z PP ORFN 6 7 21 PP 3RVW Z 5 6 ORFN 127 6 72 5 1 21 81 7 21 7 5 9 17 67 7 52 87 25 7 5 1 6 1 63 7 216 6 3 5785 21 85 7 21 5 9 7 6 5 37 21 5 1 33529 5 9 6 216 5 5 1 6 5 1 180 5 5...

Страница 32: ...3RVW Z PP ORFN 127 6 72 5 1 21 81 7 21 7 5 9 17 67 7 52 87 25 7 5 1 6 1 63 7 216 6 3 5785 21 85 7 21 6 257 9 5 5 9 7 6 5 37 21 5 1 33529 5 9 6 216 5 5 1 6 5 1 180 5 5 5 1 5 1 6 7 7 352 7 1 9 352 8 76...

Страница 33: ...33 Release 07 22b...

Страница 34: ...Our Locations Adelaide NT Brisbane Melbourne Newcastle Perth Sydney Wagga Auckland Christchurch Head Office Sydney 57 65 Airds Road Minto NSW 2566 Ph 61 2 9827 3333 Fax 61 2 9827 3300 Local call with...

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