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LT7593 Issue No 1 (03/2017)

890 HD SERVICE / FAULT FINDING INSTRUCTIONS

Wiring Diagram

Attach to the

oxy pilot

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Содержание 890 HD

Страница 1: ...T This appliance is guaranteed for 12 months subject to conditions The 5 year extended parts warranty will only be valid if the annual service recommended in this manual has been completed and appliance has been registered online Video guides found at http www charltonandjenrick co uk infinity set up guides ...

Страница 2: ...EL BED LAYOUT 16 Technical Specification 22 Siting the Appliance 23 Installation of the Appliance 31 Commissioning the Appliance 38 Annual Service Requirement 42 Fault Finding Charts 44 Maintenance 48 Short Spares List 51 Your Fire Years Parts Extended Warranty 52 Four Year Service Log Details 53 GAS FIRE COMMISSIONING CHECKLIST 54 Register Your 12 Month Warranty with Us Today 55 EXTENDED FIVE YEA...

Страница 3: ...ons England and Wales All installations must be notified to Local Area Building Control either directly or through a Competent Persons Scheme A Building Regulations Compliance Certificate will then be issued to the customer who should on receipt write the Notification Number on the Benchmark Checklist This product should be serviced regularly to optimize its safety efficiency and performance The s...

Страница 4: ... suppliers of heating products we take every care to ensure that the design and construction has to meet the general safety requirements when properly used and installed To this end our products are thoroughly tested and examined before despatch Any alteration that is not approved by the manufacturer could invalidate the approval of the appliances operation of the warranty and could affect your st...

Страница 5: ...g off The odour produced is harmless and will disappear after a short period of time During the normal operation of the fire some black staining may appear on some parts of the fuel bed This is quite normal However if excessive black staining occurs it may be due to the fuel bed shapes laid incorrectly This should be checked prior to contacting a service engineer Care must be taken to prevent any ...

Страница 6: ...d holding displays an UNLOCK graphic Fig 2 prompting the button to be pressed simultaneously Whilst both are pressed a progress bar Fig 3 will complete If either button is released before the progress bar has completed the operation will cancel Once the progress bar has completed the handset will display the status of the fire priming ignition pilot main burner finishing at the fire on display scr...

Страница 7: ... off press and hold down until the progress bar has completed If the is released before the progress bar has completed the operation will cancel Mode select With the fire running on manual operation you can access three further modes Press for mode Use the selection wheel to cycle through the three options Auto Sleep and Light Press to select Auto or Sleep Sleep Use the selector wheel to choose fr...

Страница 8: ...y time Selecting auto control The auto function can only be selected once the appliances has been started and initiated into manual mode Once in manual mode press and release the button to enter the mode options Auto is the first option press to enter auto mode Adjusting target temperature Use the selection wheel to increase or decrease the temperature to the desired level release your finger from...

Страница 9: ...y Temperature display units use selector wheel to select either Celsius degree C or Fahrenheit degree F Press the button to save selection Gas fire pair code The device screen displays the current operating channel of the handset To delete the channel press simultaneously or to return to the menu option Reset To restore the handset back to its original factory setting select reset from the menu op...

Страница 10: ...Pilot assembly Remove the four M4 nuts and glass clamp See Fig 8 Carefully lift the glass panel from within the bottom location Remove the log and bark chip shapes Lift out the air tray assembly from within the burner shelf The pilot is located on the right hand side of the appliance remove any debris in or around the pilot head and the aeration hole This can be achieved using the nozzle of a vacu...

Страница 11: ...ww charltonandjenrick co uk 890guide Firstly place the air tray within the fire box shelf as shown making sure both pieces of the air tray are sitting flat and met in the middle The Log bark shapes must be positioned in accordance to the following instructions to give the correct flame picture reduce the risk of glass staining ...

Страница 12: ... a g e 11 LT7593 Issue No 1 03 2017 890 HD USERS INSTRUCTIONS Push both sides of the air tray against the side of the fire box leaving a small gap in between the two halves of the air tray as shown below ...

Страница 13: ...retch out the Embaglow fibers out so that they form a loose and thin network then lay the network across the back of the layer of forge embers try and ensure that there is no clumps of the fibers to allow the gas to flow through Please note that these fibers are made of metal and must be kept away from the pilot so it does not short and prevent the pilot from lighting Lay a single layer of the bar...

Страница 14: ...D USERS INSTRUCTIONS These shapes that are placed at the back of the firebox and the rear surface of the log is a flat edge which needs to be placed against the rear liner Rear log shape with flat surface on the rear Normal log which is rounded ...

Страница 15: ... g e 14 LT7593 Issue No 1 03 2017 890 HD USERS INSTRUCTIONS Place the three rear shapes as shown touching the rear liner Place the first log as shown Place the next log as shown Place the next log as shown ...

Страница 16: ...P a g e 15 LT7593 Issue No 1 03 2017 890 HD USERS INSTRUCTIONS Place the next log as shown Place the next log as shown Place the next log as shown Place the final log as shown ...

Страница 17: ...ure both pieces of the air tray are sitting flat and met in the middle The Log bark shapes must be positioned in accordance to the following instructions to give the correct flame picture reduce the risk of glass staining Push both sides of the air tray against the side of the fire box leaving a small gap in between the two halves of the air tray as shown below ...

Страница 18: ...e Embaglow fibers out so that they form a loose and thin network then lay the network across the back of the layer of forge embers try and ensure that there is no clumps of the fibers to allow the gas to flow through Please note that these fibers are made of metal and must be kept away from the pilot so it does not short and prevent the pilot from lighting Lay a single layer of the bark chippings ...

Страница 19: ...D USERS INSTRUCTIONS These shapes that are placed at the back of the firebox and the rear surface of the log is a flat edge which needs to be placed against the rear liner Rear log shape with flat surface on the rear Normal log which is rounded ...

Страница 20: ... g e 19 LT7593 Issue No 1 03 2017 890 HD USERS INSTRUCTIONS Place the three rear shapes as shown touching the rear liner Place the first log as shown Place the next log as shown Place the next log as shown ...

Страница 21: ...P a g e 20 LT7593 Issue No 1 03 2017 890 HD USERS INSTRUCTIONS Place the next log as shown Place the next log as shown Place the next log as shown ...

Страница 22: ...P a g e 21 LT7593 Issue No 1 03 2017 890 HD USERS INSTRUCTIONS Place the last log as shown ...

Страница 23: ...fied in BS7977 1 2009 A1 2013 and the net efficiency rate is 73 44 The gross calorific value of the fuel has been used for this efficiency calculation Gastec have certified the test data from which it has been calculated The efficiency value may be used in the UK Government s Standard Assessment Procedure SAP for energy rating of the dwelling Within the appliance packaging will be an outlet restri...

Страница 24: ...s Safe installation and user Regulations All relevant parts of the local and national building regulations and all relevant recommendations of the following British standards Failure to do so could lead to prosecution The following are relevant codes of practice and British Standards B S 5871 B S 5440 Part 1 Part 2 B S 6891 This appliance must be installed to current versions of the above standard...

Страница 25: ...egree C minimum rating is required Class One That is a conventional brick or stone chimney as used for a solid fuel appliance with an effective cross sectional dimension of 225 x 225mm or a lined flue with a minimum diameter of 125mm The chimney must have a minimum effective height of at least 3 metres Any permanent flue restriction or variable damper are to be removed or locked fully open The chi...

Страница 26: ...e surround design Check the fireplace details first Slide the fire box back into the catchment area and secure the fire box against the front face of the chimney breast Fit the fire place frame to the fire box flange The fireplace surround can now be constructed The 890 HD can be installed using three different methods when going hole in the wall A Hole in the wall using none combustible slips B D...

Страница 27: ...l plaster edge slips or Four sided trim Please note that the 50mm clearance requirement only applies when fitted with the four sided trim option A Hole in the wall using none combustible slips 890 HD Min Max A 895 1095 B 455 N A C 335 N A D 50 N A The complete fire box plus fire place frame will need to be sunk in to the catchment area ...

Страница 28: ...screws retain the fire box via the 6mm holes within the slip brackets None combustible slips can now be fitted up to the edge of the fire place frame B Dry lined hole in the wall Fig 2 Plaster board up to the edge of the fireplace frame The top shaded area below should be one piece with no joints ...

Страница 29: ...sing rawl plugs and wood screws New plaster board can now be fitted to cover the exposed metal work making sure that no plater joints are positioned directly above the unit as highlighted in the Fig 2 above C Wet plaster hole in the wall When the chimney breast front has been finished using wet plastered method and the total thickness of the bonding plus finishing plaster is less than 12mm The fol...

Страница 30: ...combustible material should be fitted inside the fireplace opening Installation with a flexible liner The 890 HD is designed for installation within the masonry chimney with or without a flexible line If the flexible liner option is required the following two methods should be followed Method 1 A 125mm minimum diameter liner conforming to BS 715 may be used Providing a suitable sealing plate is fi...

Страница 31: ...he fire box assembly within the masonry aperture at the same time guiding the gather hood within the guides situated on the top of the fire box Please see Fig 2 Engage the hood studs within the slotted holes and secure using the three M4 nuts provided within the gather hood kit ...

Страница 32: ...rs Remove the 2 off screws retaining the ECU cover from the LH side of the burner carrier Lift off the cover plate to allow access to the ECU unit Within the ECU unit will be a clear port connection labeled SENSOR Inset the Wi Fi connector plug within the open port Connect the opposite end to the lead within the Wi Fi Dongle Set up video can be found at Apple http www charltonandjenrick co uk appl...

Страница 33: ... important to have the cable socket facing the rear of the fire box Please note when installing the dongle with appliances using a four sided trim option The studs with the base of the fire box unit should be used Failure to do this could result in over heating issues Retain the Wi Fi dongle receiver using the nuts and washers provided Finally using the aluminum clips provided retain the excessive...

Страница 34: ...iance Gas inlet isolation device is located on bottom left hand side of the fire box the gas supply entry point is positioned at the rear bottom on left hand side With the appliance fixing kit is a 35mm round seal Please see fig 3 this should be cut and fitted over the 8mm copper at the point the gas supply entry into the appliance assembly The gas inlet cover will need to be removed to gain acces...

Страница 35: ...he cable through the side of the chimney breast It is good practice to run the cable within a sleeve of at least 15mm internal diameter sealing the sleeve using a suitable sealant at the point the sleeve cable terminates the chimney masonry Method 2 Remove a channel out of the outer skin of the Dry wet plaster of the chimney breast up to the main power point Again it is good practice to run the ca...

Страница 36: ...allation Note When installing the appliance with a 3 inch 75mm rebated surround the option 30mm spacer frame Part No 7572 will be required The fire box assembly can be retained using the following two methods Secure the firebox when fitted with 50mm rebated surround Using suitable rawl plugs and wood screws retain the fire box using the four 6mm holes within the firebox flange With the fire box se...

Страница 37: ...re the complete assembly using suitable rawl plugs and wood screws via two 6mm holes within the wall fixing brackets Please see Figure 7 Please Note The fireplace frame is supplied with the slip guides attached To improve the overall appearance of the appliance the guide brackets can be detached by removing the No 6 shelf tapping screws from within the fireplace frame assembly Hole in the wall fix...

Страница 38: ...box base to the floor Failure to do this will result in damage to the operating components Using suitable rawl plugs and wood screws retain the fire box using the four 6mm holes within the firebox flange When installing using the four sided trim option The follow additional bracket will need to be fitted Attach the bottom trim cover using the screws provided Retain the trim fixing bracket using th...

Страница 39: ...point screw from the inlet elbow and connect the pressure gauge Turn on the gas to the appliance at the isolation valve Light the appliance as described in the user instruction section Page 5 turn on startup Check the inlet pressure is 20 mbar 1 0 mbar with other appliances running Turn off gas supply at the isolation valve Disconnect the pressure gauge and replace the pressure test point screw Tu...

Страница 40: ...tom retaining slot and push back against the seals Please see Fig 11 Position the top fixing bracket over the top edge of the glass panel and slide over the four M4 studs Using the four M4 nuts previously removed Tighten the top glass fixing using the nut runner provided with the appliance take care not to over tighten Non reflective glass option The non reflective glass has no print on the glass ...

Страница 41: ...p glass fixing using the nut runner provided with the appliance being careful not to over tighten the glass as this will cause breakages Spillage Test Procedure Light the appliance on maximum setting Close all the doors and windows After five minutes fit the smoke match within match holder and position as illustrated in Figure 13 with the head of the match just inside the inlet air channel Head of...

Страница 42: ...dour may be evident during the first few hours of use This is due to the surface coating on the metal work burning off The odour produced is harmless and will disappear after a short period of time Any debris should be cleared from the appliance The appliance should be serviced annually by a Gas Safe registered engineer in accordance with the Service instruction section Point out the position of t...

Страница 43: ...e glass clamp to the glass panel See Fig 8 page 9 With the nuts removed pull the glass clamp clear of the four studs Finally lift the glass panel out of the bottom glass fixing Remove the log shapes Lift out the air tray assembly from within the fire box shelf Remove the four screws retaining the gas inlet plate and the ECU cover Shut off the restrictor elbow and disconnect the 8mm inlet nut Switc...

Страница 44: ... a mirror via the back of the box check the path of the flue for any restrictions Re assemble in reverse order Pilot Linting Check the pilot aeration hole for linting use a vacuum clearer nozzle taking care not to damage the pilot head Do not blow compressed air into the pilot as this can lodge debris in the pilot body Electrode Gap The electrode gap should be 4mm from the tip of the thermocouple ...

Страница 45: ...P a g e 44 LT7593 Issue No 1 03 2017 890 HD SERVICE FAULT FINDING INSTRUCTIONS Fault Finding Charts ...

Страница 46: ...P a g e 45 LT7593 Issue No 1 03 2017 890 HD SERVICE FAULT FINDING INSTRUCTIONS ...

Страница 47: ...P a g e 46 LT7593 Issue No 1 03 2017 890 HD SERVICE FAULT FINDING INSTRUCTIONS ...

Страница 48: ...P a g e 47 LT7593 Issue No 1 03 2017 890 HD SERVICE FAULT FINDING INSTRUCTIONS Wiring Diagram Attach to the oxy pilot ...

Страница 49: ...rews retaining the gas inlet plate and the ECU cover Please see Fig 1 Shut off the restrictor elbow and disconnect the 8mm inlet nut Switch off the mains supply from the main supply plug socket Undo the two M3 nut retaining the ECU unit and remove the connection bracket plus disconnect the mains supply cable connection Take out the four screws retaining the burner tray assembly and lift out of the...

Страница 50: ...he compression nut on the supply pipe Remove the four screws retaining the burner assembly to the carrier and lift away from the injector Unscrew the locking nut holding the injector and silencer bracket on the burner carrier Remove injectors from assembly Clean or replace injector Re assemble in reverse order Replacement of the Oxy Pilot Assembly Note If the pilot assembly is replaced it must be ...

Страница 51: ...instruction section Remove the Loose shapes and the air tray assembly Switch off the mains supply from the main supply plug socket Undo the two M3 nuts retaining the ECU unit and remove the connection bracket Unplug the connection from the ECU board Re assemble in reverse order Replacement Handset Follow the guide stipulated on page 8 of the users instructions Changing the handset batteries to loa...

Страница 52: ...INSTRUCTIONS Short Spares List Component Part No Burner Bar 3057 Injector Mrk 460 A 2799 ODS Unit oxy pilot 7280 Control Valve 6590 Electrical Control Unit ECU 7150 Ignition Lead 6646 Handset RF 7144 HD Fuel Bed Walnut 7500 Silver birch 7501 Glass Panel 7177 ...

Страница 53: ...vice log must be correctly filled out and record of annual services must be up to date and supported by receipts in each case 5 This warranty is not transferable and relates to the original installation only 6 The Registration form must be correctly filled out and returned 7 The appliance has not been subject to misuse or accident or been modified or repaired by any person than the authorized repr...

Страница 54: ...he extended five year parts warranty and the appliance must be registered by completing and return the registration document last page of this booklet to Infinity Fires Date of first service Engineers Name Gas Sate no Date of second service Engineers Name Gas Sate no Date of third service Engineers Name Gas Sate no Date of fourth service Engineers Name Gas Sate no ...

Страница 55: ...in the manufacturer s instructions Hearth Requirements where fitted Is the hearth constructed from non combustible material Is the hearth a minimum of 12mm thick with a minimum floor to top surface of 50mm BS5871 or as per manufacturer s instructions Is the hearth for open fronted fires a minimum of 760mm wide and has 300mm projecting from the fire opening BS6871 or to manufacturer s instructions ...

Страница 56: ...ranty Installer Details Name Company name Gas safe number Date of installation Your Details Name Address Post Code Telephone No Product Details Model 890 HD Serial No Date Of Purchase This information can be found on the label attached to the packaging and on the data badge Where did you purchase this product Name Address Post Code Telephone No ...

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Страница 60: ...abel 1409 Grommet 1092 Silicone sealing strip 4818 Liners fitted sides rear top AAA Batteries x 4 Remote control handset Handset holder 7191 Airtray tried for fitment in firebox Top glass retaining bracket fitted 8mm nut spinner 5435 Magnets x 4 3048 Glass tape added to all liner tabs Only on glass liner version Side liner retaining brackets and spacers fitted Oxy pilot gap checked 3mm 4mm Power l...

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