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Installation Manual

 | DCIPS2B-S-00-B11 Power Supply System

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 +1 (208) 635-6400  |  www.transtector.com

 +1 (208) 635-6400  |  www.transtector.com

2.3.2.2 Partial Load Disconnection / Load Shedding (PLD)

Partial load disconnection can be configured to be voltage or time dependent, this is 

selected when ordering the power system.
At a mains outage the controller will open the PLD contactor when the batteries have 

discharged to a certain voltage or if the battery voltage has been under a certain voltage 

for a predetermined time.  The disconnection has to be set according to the present load 

and battery manufacturer’s discharge tables or requirements.

2.3.3 Rectifier Module

The fan-cooled rectifier converts the AC input to -48VDC output for loads and batteries.  It 

is designed for parallel operation and plug-in installation in the power shelf and supplies 

extremely stable DC power.

Each rectifier incorporates an internal microprocessor that sends frequent updates to the 

system controller and adjacent rectifiers.  This ensures accurately controlled load sharing 

among rectifiers and supplies status and identification information to the controller.
The  rectifier  module  features  two  LEDs  for  status  indication,  thermal  protection  with 

power derating, and input over voltage disconnection with automatic reset.  The rectifier 

module is hot-swappable and can be quickly removed and replaced without disrupting 

the system or load.

         

Handles

Cooling Fans

Status LEDs

Figure 2-5 DCIPS2-3000 Rectifier

Chapter 3 System Safety

3.1 Safety Warnings and Guidelines

The following warnings and guidelines should be followed by properly trained and authorized 

personnel when installing, operating, commissioning or maintaining this equipment. 

 

Neglecting the instructions may be dangerous to personnel and equipment.

3.1.1 System Markings

The following markings are found on the Power System:

Ground Symbol

DC Ground Symbol

Product Label 

- The product label contains the system part number, model number, system 

ratings and safety approvals. The label is located inside the system.

Safety Label

 - The safety label is located inside the system.

3.1.2 Safety Recommendations

Any device that uses electricity requires proper guidelines to ensure safety.

• 

The Power System should only be installed or serviced by a qualified personnel. 

•  Always keep tools away from walkways and aisles.  Tools present a tripping hazard 

in confined areas.

•  Keep the system area clear and dust-free during and after the installation.
• 

Always know the location of emergency shut-off switches in case of an accident.

•  Always wear appropriate eye protection and use appropriate tools for working with 

high voltage equipment.

•  Do not perform any action that creates a potential hazard to other people in the 

system area.

•  Never work alone in potentially hazardous conditions.
•  Always check for possible hazards before beginning work.
•  Remove watches, rings and jewelry that may present a hazard while working on the 

power system.

Содержание Transtector DCIPS2B-S-00-B11

Страница 1: ...Installation Manual 2020 Infinite Electronics Inc Transtector is a registered trademark of Infinite Electronics Inc DCIPS2B M Rev 1 DCIPS2B S 00 B11 Power Supply System...

Страница 2: ...thorized executive officer of TRANSTECTOR which consent may be withheld by TRANSTECTOR in its sole discretion Users assume all risk and liability for and agree to indemnify and defend TRANSTECTOR from...

Страница 3: ...4 22 RS232 Connection 39 Figure 4 23 Rectifier Installation 39 Figure 7 1 Unlocking and Removing the Controller 51 Figure 7 2 Replacing a Surge Protection Module 52 TABLES Table 4 1 Recommended Elect...

Страница 4: ...ons when working in or around the power system CAUTION This symbol indicates a situation that might result in equipment damage The reader should be aware that their actions could result in equipment o...

Страница 5: ...e power system is normally configured with N 1 redundancy with N as the number of rectifier modules necessary for feeding the load and charging the battery and 1 as the redundant rectifier module In n...

Страница 6: ...ange 100 120VAC 1W N PE 50 60Hz 200 240VAC 2W PE 50 60Hz 208 240 360 416VAC 3W N PE 50 60Hz Frequency 47 63Hz Input Current 1 phase 50A 100 120VAC 39A 200 240VAC 3 phase 13A per phase 230 400VAC Power...

Страница 7: ...below and in later chapters of this manual 2 3 1 System Controller The DCIPS2B power system is controlled by the ACX Advanced controller The description and operation of this controller is covered in...

Страница 8: ...ed without disrupting the system or load Handles Cooling Fans Status LEDs Figure 2 5 DCIPS2 3000 Rectifier Chapter 3 System Safety 3 1 Safety Warnings and Guidelines The following warnings and guideli...

Страница 9: ...d operating temperature 3 1 7 Electrical Safety Warnings The following are electrical safety recommendations for working near the Power System WARNING Observe low voltage safety precautions before att...

Страница 10: ...area Contact with the corrosive fluid must be avoided Neutralize any acid corrosion with copious amounts of a solution of baking soda and water and then wipe off all traces of soda If the lead acid b...

Страница 11: ...stallation Overview The following is the recommended sequence for the installation procedures The sequence may change according to job or actual configuration Unpack and check that all the equipment a...

Страница 12: ...AWG Temperature Rating AC Input L1 32A 10mm 7 AWG 105 C AC Input L2 32A 10mm 7 AWG 105 C AC Input L3 16A 10mm 7 AWG 105 C AC Input N 32A 10mm 7 AWG 105 C AC Input PE 10mm 7 AWG 105 C Battery MCB 80A 2...

Страница 13: ...ecessary Refer to the figure 4 1 below Two ways to install mounting brackets in the front position Figure 4 1 System Mounting Cabinet 2 Place the system into the cabinet 3 Fasten the system into the c...

Страница 14: ...ed rear cover and top cover 1 Remove theAC input cover assembly and rear cover assembly by loosening the retaining screws 2 Remove the support assembly of the Extended Cover Kit by unscrewing four scr...

Страница 15: ...r and Top Cover Kit is order and installed the grounding pole on the rear cover is suppled for convenient connection and cabling Figure 4 7 below depicts how to connect the earth grounding cable to th...

Страница 16: ...and tighten the screws to 1 5 1 8 Nm 3 The mains input terminal blocks can be connected to 1 phase 110VAC or 230VAC Figure 4 10 3 phase 110 190VAC or 230 400VAC Figure 4 11 LI L2 L3 NIN2 N3 PE Figure...

Страница 17: ...vant positive terminal on the bus bar Use the M6 Hex screw and washer to fix the cable lug and tighten to 8 0 Nm 4 Check the load connection is right and load can be controlled by the corresponding lo...

Страница 18: ...lti purpose 7 12 Multi purpose 1 6 XC2 5V 0V TEMP1 BATT 3 2 1 XC4 50 XC1 Digital In 2 5V Digital In 1 XC7 Digital out 2 VR Digital out 1 XC8 5V 0V TEMP2 AMB 6 5 4 4 3 6 5 8 7 10 9 12 11 1 2 3 4 5 6 1...

Страница 19: ...ix one wire of the symmetry cable to the cable lug in the mid point of the battery string see Figure 4 19 Figure 4 19 2 block Symmetry Measurement for illustration only For 4 block measurement fix the...

Страница 20: ...connection 1 Remove the top cover of the controller 2 Connect the RJ45 port of the RS232 communication cable to the RJ45 port marked with RS232 on the internal communication board 3 Pull out and fix t...

Страница 21: ...est Equipment Multimeter 3 Digit 0 1 DC Load resistance to fully load of two rectifiers 5 3 Preparation Check the installation to ensure the following Grounding The equipment is correctly grounded The...

Страница 22: ...equirements 14 If any alarms are present they should be reset in accordance with the procedure for the ACX Advanced controller 15 The system should now be without alarms 16 Attach all the system cover...

Страница 23: ...4V cell Batt test time 40 of expected backup time Ah limit for test 40 of nominal battery capacity Parameters should be set adjusted from the controller Battery test menu or Supervision Set parameters...

Страница 24: ...should be recorded and filed to see any deviations In addition the system requires periodic inspections and routine cleaning It is very important to keep the all areas and components of the system fre...

Страница 25: ...failure Modules not installed in the correct position Broken or disconnected communication wire Check the non communicating address If the rectifier address does not communicate re install the module...

Страница 26: ...erviceman on the site used during system servicing no other alarm is displayed Needs to be manually turned OFF to allow the alarms to be displayed If none of the above solves the problem please contac...

Страница 27: ...sponding position 6 Reinstall the alarm interface board kit and fasten the retaining screw 7 Reinstall the top cover of power system 8 Switch on AC input power Appendix A Drawings A 1 System Layout Sy...

Страница 28: ...urpose 5 Multi purpose 4 Multi purpose 9 Multi purpose 8 Multi purpose 7 Multi purpose 12 Multi purpose 11 Multi purpose 10 XC2 XC3 XC4 XC4 XC5 XC5 XC6 XC6 XC7 XC8 3 phase 400VAC Y connection 1 2 3 4...

Страница 29: ...comprehensive product portfolio and specialized expertise in consulting design and manufacturing of AC DC data and signal surge protection communications power cabinets and EMP protection Transtector...

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