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Installation Manual

 | DCIPS2B-S-00-B11 Power Supply System

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 +1 (208) 635-6400  |  www.transtector.com

 +1 (208) 635-6400  |  www.transtector.com

4.1.3 Tools

The following tools are required for a safe installation of the system:

•  Anti-static hand strap.
•  Socket wrench, insulated.
• 

Screwdriver set, flat, insulated.

•  Screwdriver set, torx, insulated.
•  Screwdrivers, pozidrive (cross head), sizes 1, 2, and 3, insulated.
•  Torque spanner (for battery connection), insulated.

WARNING  

Use only single-ended, fully insulated tools.  Shafts of screwdrivers etc. should 

be insulated.

CAUTION

  Installation in USA / Canada must conform with the requirements in 

NEC/CEC.

CAUTION

  Care must be taken when installing this system.  The units can be damaged 

and can cause damage if not handled with care.  Pay particular attention to the order in 

which units are installed.

4.1.4 Cable Size

Please use the recommended cable size given below for the system installation.

Port

Current 

Max.

Cable Size 

Min.(mm²)

Cable Size 

Min.(AWG)

Temperature 

Rating

AC Input -L1

32A

10mm²

7 AWG

105°C 

AC Input -L2

32A

10mm²

7 AWG

105°C 

AC Input -L3

16A

10mm²

7 AWG

105°C 

AC Input -N

32A

10mm²

7 AWG

105°C 

AC Input -PE

-

10mm²

7 AWG

105°C 

Battery MCB

80A

20mm²

4 AWG

105°C 

Battery MCB

100A

25mm²

3 AWG

105°C 

Battery MCB

125A

35mm²

2 AWG

105°C 

DC Load -MCB

63A

16mm²

5 AWG

105°C 

DC Load -MCB

50A

14mm²

6 AWG

105°C 

DC Load -MCB

40A

10mm²

7AWG

105°C 

DC Load -MCB

32A

8mm²

8 AWG

105°C 

DC Load -MCB

25A

8mm²

8 AWG

105°C 

DC Load -MCB

20A

6mm² 

9 AWG

105°C 

DC Load -MCB

16A

4mm²

10 AWG

105°C 

DC Load -MCB

10A

2.5mm² 

14 AWG

105°C 

DC Load -MCB

6A

2.5mm² 

14 AWG

105°C 

DC Load -MCB

4A

1.5mm² 

15 AWG

105°C 

Table 4-1 Recommended Electrical Cable Size

Circuit Breakers must not exceed the below loading based on maximum 55°C operating 

ambient:
•  For load breaker rated 5 to 32A, the maximum load must not exceed 80% of rating value.
•  For load breaker rated up to 63A, the maximum load shall not exceed 40A if space is 

provided between breakers.  Maximum 30A is allowed if no space provided.

•  For battery breaker rated up to 80A, the maximum load shall not exceed 80% of rating 

value.

•  For battery breaker rated 100 to 125A, the maximum load shall not exceed 75A.

Содержание Transtector DCIPS2B-S-00-B11

Страница 1: ...Installation Manual 2020 Infinite Electronics Inc Transtector is a registered trademark of Infinite Electronics Inc DCIPS2B M Rev 1 DCIPS2B S 00 B11 Power Supply System...

Страница 2: ...thorized executive officer of TRANSTECTOR which consent may be withheld by TRANSTECTOR in its sole discretion Users assume all risk and liability for and agree to indemnify and defend TRANSTECTOR from...

Страница 3: ...4 22 RS232 Connection 39 Figure 4 23 Rectifier Installation 39 Figure 7 1 Unlocking and Removing the Controller 51 Figure 7 2 Replacing a Surge Protection Module 52 TABLES Table 4 1 Recommended Elect...

Страница 4: ...ons when working in or around the power system CAUTION This symbol indicates a situation that might result in equipment damage The reader should be aware that their actions could result in equipment o...

Страница 5: ...e power system is normally configured with N 1 redundancy with N as the number of rectifier modules necessary for feeding the load and charging the battery and 1 as the redundant rectifier module In n...

Страница 6: ...ange 100 120VAC 1W N PE 50 60Hz 200 240VAC 2W PE 50 60Hz 208 240 360 416VAC 3W N PE 50 60Hz Frequency 47 63Hz Input Current 1 phase 50A 100 120VAC 39A 200 240VAC 3 phase 13A per phase 230 400VAC Power...

Страница 7: ...below and in later chapters of this manual 2 3 1 System Controller The DCIPS2B power system is controlled by the ACX Advanced controller The description and operation of this controller is covered in...

Страница 8: ...ed without disrupting the system or load Handles Cooling Fans Status LEDs Figure 2 5 DCIPS2 3000 Rectifier Chapter 3 System Safety 3 1 Safety Warnings and Guidelines The following warnings and guideli...

Страница 9: ...d operating temperature 3 1 7 Electrical Safety Warnings The following are electrical safety recommendations for working near the Power System WARNING Observe low voltage safety precautions before att...

Страница 10: ...area Contact with the corrosive fluid must be avoided Neutralize any acid corrosion with copious amounts of a solution of baking soda and water and then wipe off all traces of soda If the lead acid b...

Страница 11: ...stallation Overview The following is the recommended sequence for the installation procedures The sequence may change according to job or actual configuration Unpack and check that all the equipment a...

Страница 12: ...AWG Temperature Rating AC Input L1 32A 10mm 7 AWG 105 C AC Input L2 32A 10mm 7 AWG 105 C AC Input L3 16A 10mm 7 AWG 105 C AC Input N 32A 10mm 7 AWG 105 C AC Input PE 10mm 7 AWG 105 C Battery MCB 80A 2...

Страница 13: ...ecessary Refer to the figure 4 1 below Two ways to install mounting brackets in the front position Figure 4 1 System Mounting Cabinet 2 Place the system into the cabinet 3 Fasten the system into the c...

Страница 14: ...ed rear cover and top cover 1 Remove theAC input cover assembly and rear cover assembly by loosening the retaining screws 2 Remove the support assembly of the Extended Cover Kit by unscrewing four scr...

Страница 15: ...r and Top Cover Kit is order and installed the grounding pole on the rear cover is suppled for convenient connection and cabling Figure 4 7 below depicts how to connect the earth grounding cable to th...

Страница 16: ...and tighten the screws to 1 5 1 8 Nm 3 The mains input terminal blocks can be connected to 1 phase 110VAC or 230VAC Figure 4 10 3 phase 110 190VAC or 230 400VAC Figure 4 11 LI L2 L3 NIN2 N3 PE Figure...

Страница 17: ...vant positive terminal on the bus bar Use the M6 Hex screw and washer to fix the cable lug and tighten to 8 0 Nm 4 Check the load connection is right and load can be controlled by the corresponding lo...

Страница 18: ...lti purpose 7 12 Multi purpose 1 6 XC2 5V 0V TEMP1 BATT 3 2 1 XC4 50 XC1 Digital In 2 5V Digital In 1 XC7 Digital out 2 VR Digital out 1 XC8 5V 0V TEMP2 AMB 6 5 4 4 3 6 5 8 7 10 9 12 11 1 2 3 4 5 6 1...

Страница 19: ...ix one wire of the symmetry cable to the cable lug in the mid point of the battery string see Figure 4 19 Figure 4 19 2 block Symmetry Measurement for illustration only For 4 block measurement fix the...

Страница 20: ...connection 1 Remove the top cover of the controller 2 Connect the RJ45 port of the RS232 communication cable to the RJ45 port marked with RS232 on the internal communication board 3 Pull out and fix t...

Страница 21: ...est Equipment Multimeter 3 Digit 0 1 DC Load resistance to fully load of two rectifiers 5 3 Preparation Check the installation to ensure the following Grounding The equipment is correctly grounded The...

Страница 22: ...equirements 14 If any alarms are present they should be reset in accordance with the procedure for the ACX Advanced controller 15 The system should now be without alarms 16 Attach all the system cover...

Страница 23: ...4V cell Batt test time 40 of expected backup time Ah limit for test 40 of nominal battery capacity Parameters should be set adjusted from the controller Battery test menu or Supervision Set parameters...

Страница 24: ...should be recorded and filed to see any deviations In addition the system requires periodic inspections and routine cleaning It is very important to keep the all areas and components of the system fre...

Страница 25: ...failure Modules not installed in the correct position Broken or disconnected communication wire Check the non communicating address If the rectifier address does not communicate re install the module...

Страница 26: ...erviceman on the site used during system servicing no other alarm is displayed Needs to be manually turned OFF to allow the alarms to be displayed If none of the above solves the problem please contac...

Страница 27: ...sponding position 6 Reinstall the alarm interface board kit and fasten the retaining screw 7 Reinstall the top cover of power system 8 Switch on AC input power Appendix A Drawings A 1 System Layout Sy...

Страница 28: ...urpose 5 Multi purpose 4 Multi purpose 9 Multi purpose 8 Multi purpose 7 Multi purpose 12 Multi purpose 11 Multi purpose 10 XC2 XC3 XC4 XC4 XC5 XC5 XC6 XC6 XC7 XC8 3 phase 400VAC Y connection 1 2 3 4...

Страница 29: ...comprehensive product portfolio and specialized expertise in consulting design and manufacturing of AC DC data and signal surge protection communications power cabinets and EMP protection Transtector...

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