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DA440HU: 99900782:

2-2

WARNING

THE INSTALLER OF THE DRIVELINE MUST INSPECT
THE FINAL POSITION OF THE DRIVELINE TO
DETERMINE WHETHER ITS LOCATION PROVIDES
SUFFICIENT PROTECTION TO AN OPERATOR, OR
OTHER PERSONNEL, FROM HAZARDS ASSOCIATED
WITH A ROTATING DRIVELINE.  IF PROTECTION IS
INSUFFICIENT, THE INSTALLATION OF A GUARD IS
REQUIRED.  IF YOU ARE UNSURE OF METHODS TO
GUARD A ROTATING DRIVELINE, CALL IOWA MOLD
TOOLING CO., INC. FOR INSTRUCTIONS.  FAILURE
TO DO SO MAY RESULT IN SERIOUS INJURY OR
DEATH.

19990120

FIGURE B-2.  DRIVELINE & PUMP INSTALLATION

FIGURE B-1.  PTO INSTALLATION

2-2-2.  DRIVELINE AND PUMP
INSTALLATION

The pump may be driven as shown in Figure B-2 as

an optional method to the one shown in Figure B-1.

The following steps are a guide in this application.

1. Install the PTO (refer to Paragraph 2-2-1).

2. Loosely bolt the pump mounting bracket (A) to

the adjustable bracket (B).

3. Bolt the adjustable bracket to the frame at a

point that will not exceed 48" (122 cm) from the

PTO and will not cause a joint angle greater than 8°.

4. Check pump rotation and install pump, pump

end yoke and PTO end yoke.

5. Size, cut and weld the driveline to the necessary

length.  Ensure driveline balance.  Allow 1" (2.54

cm) extra for PTO end yoke.

6. Install driveline, lock set screws and lubricate U-

joints.

7. Ensure all mounting bolts are tight.

Содержание Diamond air DA440HU

Страница 1: ...0782 i 19990120 Model DA440HU Hydraulic Driven Underdeck Compressor IOWA MOLD TOOLING CO INC BOX 189 500 HWY 18 WEST GARNER IA 50438 TEL 515 923 3711 TECHNICAL SUPPORT FAX 515 923 2424 MANUAL PART NUM...

Страница 2: ...E DEATH SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build up and corrosion which leads to tank failure Assure that tank and compressor relief valves work proper...

Страница 3: ...3 HYDRAULIC FLUID DETERIORATION 4 1 4 3 4 HYDRAULIC SYSTEM PURGING 4 2 4 3 5 FILTER ELEMENT REPLACEMENT 4 2 4 4 PREVENTIVE MAINTENANCE CHECKLIST 4 3 Section 5 REPAIR 5 1 INTRODUCTION 5 1 5 2 HYDRAULIC...

Страница 4: ...d to contact the distributor or manufacturer for availability 23000081 01 19971112 HYDRAULIC UNDERDECK COMPRESSOR 2 70058486 BELT POWER V 2B80 1 P 15 89086120 OIL 30W NON DETERGENT 1 P 30 73051614 PUM...

Страница 5: ...ntion of operating and service personnel They are NOTES CAUTIONS and WARNINGS and are defined as follows NOTE A NOTE IS USED TO EITHER CONVEY ADDITIONAL INFORMATION OR TO PROVIDE FURTHER EMPHASIS FOR...

Страница 6: ...DA440HU 99900782 1 2 19941223 NOTES...

Страница 7: ...arily install the PTO with the proper gaskets and only two studs Snug the PTO down and check the backlash for maximum allowance of 1 32 to 1 16 If the backlash is excessive remove gaskets and check ba...

Страница 8: ...INSTALLATION 2 2 2 DRIVELINE AND PUMP INSTALLATION The pump may be driven as shown in Figure B 2 as an optional method to the one shown in Figure B 1 The following steps are a guide in this applicati...

Страница 9: ...ounting bolts per Torque Data Chart if the compressor is positioned properly FIGURE B 3 KILL SWITCH WIRING DIAGRAM 8 Connect the air hoses per the compressor assembly drawing 9 Install the engine spee...

Страница 10: ...lers vary in their installation dependent on available space and other considerations Install the oil cooler either in front of the carrier vehicle s radiator or as an alternative in a protective stru...

Страница 11: ...3 Depress the clutch engage the PTO and carefully release the clutch pedal Allow the system to warm up for the time period specified in below COMPRESSOR WARM UP TIME AMBIENT AIR IDLING TIME TEMPERATU...

Страница 12: ...DA440HU 99900782 3 2 19941223 NOTES...

Страница 13: ...the following additives 1 Antifoam Inhibitors 2 Antioxidant Inhibitors 3 Rust Resistant Additives 4 Antiwear Additives 4 3 2 HYDRAULIC FLUID SPECIFICATIONS Figure D 1 states oil specifications for a...

Страница 14: ...o the pump Drain the hose and reassemble Change the suction filter cartridge Paragraph 4 3 5 NOTE THE METHOD OF WASTE DISPOSAL IS LEFT TO THE DISCRETION OF SERVICE PERSONNEL 2 Disconnect the reservoir...

Страница 15: ...Figure D 2 is designed to assist you in keeping your unit in efficient operating condition Items in this section apply to the unit only The carrier vehicle should also be inspected regularly refer to...

Страница 16: ...DA440HU 4 4 99900783 19941223...

Страница 17: ...open connections Cap or plug any openings If dirt does get in a filter change is required after 50 hours of operation 3 ALWAYS check for high pressure leaks after completing a repair A high pressure...

Страница 18: ...DA440HU 99900782 5 2 19941223 FIGURE E 2 HYDRAULIC SYSTEM TROUBLESHOOTING CHART...

Страница 19: ...T 1 2 13 LOCK 4 11 72532013 STREET TEE 1 4NPT 1 13 72532552 HOSE FITTING 1 4 1 4 1 15 89086120 OIL 30W NON DETERGENT 1GAL 17 52070869 BRACKET HYD MTR 1 18 52706302 TIGHTENER BOLT 8 2 19 60104598 TIGHT...

Страница 20: ...DA440HU 6 2 FIGURE F 1A DA440HU HYDRAULIC UNDERDECK COMPRESSOR 23000081 2 23000081 02 19941223...

Страница 21: ...ds multiply by 12 4 Torque values specified are for bolts with residual oils or no special lubricants applied If special lubricants of high stress ability such as Never Seez compound graphite and oil...

Страница 22: ...DA440HU 99900782 7 2 19941223 FIGURE G 2 TIRE LOAD AND INFLATION PRESSURES...

Страница 23: ...DA440HU 99900782 7 3...

Страница 24: ...rvice items is performed by someone other than an authorized IMT dealer 2 if product is modified or altered in ways not approved by IMT PURCHASER S RESPONSIBILITY This warranty covers only defective m...

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