IMT Diamond air DA440HU Скачать руководство пользователя страница 7

DA440HU: 99900782:

2-1

19941223

SECTION 2. INSTALLATION

2-1.  GENERAL

This section deals with the installation of the PTO

and pump and the IMT hydraulic compressor.  The

instructions are intended as a guide to assist you

with your particular installation.  We can not cover

every make, model and year of truck manufactured

world-wide, so these instructions will provide only

general information.  Use this section as a guide

only.

2-2.  PTO AND PUMP INSTALLATION

The pump may either be installed directly on the

PTO or, as an optional method, it may be driven by a

driveline.

2-2-1.  PTO INSTALLATION

Power take-off manufacturers provide specific

installation instructions for their products.  Those

instructions should be followed when installing a

PTO.  Some trucks may require modification of the

transmission cross-member to provide clearance and

the exhaust pipe may need modification.  Check

with the PTO manufacturer’s representative for

specific instructions regarding your particular make,

model and year of vehicle.  The following

instructions are a guide in this application.

1. If the vehicle is new, drain the transmission oil

into a clean container for reuse.  If the vehicle is

used, drain and dispose of the transmission oil.

2. Temporarily install the PTO with the proper

gaskets and only two studs.  Snug the PTO down

and check the backlash for maximum allowance of

1/32" to 1/16".  If the backlash is excessive, remove

gaskets and check backlash again until it is

corrected.

3. Remove the PTO and apply Permatex® to the

gaskets.  If the holes for the studs are tapped through

the transmission housing, apply Permatex to the

studs and tighten them down.  Make certain that the

studs do not interfere with the transmission gears.

CAUTION

AVOID CONTACT OF PERMATEX WITH AUTOMATIC
TRANSMISSION FLUID.

4. Install the PTO and gaskets.  Torque the nuts to

30 - 35 ft-lbs (4.14 - 4.84 kg-m) for a 6-bolt PTO

and 45 - 50 ft-lbs (6.22 - 6.91 kg-m) for 8-bolt

PTO’s.  Recheck the backlash.

5. Install the shifter cable to suit conditions.

Always allow for a slight overshift on lever or knob

to ensure the PTO is fully disengaged.

CAUTION

IT IS IMPORTANT THAT ROOM BE ALLOWED FOR FULL
ENGAGEMENT OF THE PTO.  MODIFY THE EXHAUST
OR OTHER OBSTRUCTIONS AS NEEDED.

CAUTION

AVOID SHARP BENDS IN THE SHIFTER CABLE.  ALL
BENDS SHOULD HAVE AT LEAST A 6" RADIUS.
TIGHTER BENDS WILL CAUSE DIFFICULT OPERATION
OF THE SHIFTER KNOB.

6. Replace the transmission oil.  If the PTO is

located below the transmission oil level, an

additional quantity of oil will be required.

7. Start the engine, engage the PTO and allow it to

run for 5-10 minutes.  Check for leaks, unusual noise

and proper operation.

8. Retorque the mounting bolts.

Содержание Diamond air DA440HU

Страница 1: ...0782 i 19990120 Model DA440HU Hydraulic Driven Underdeck Compressor IOWA MOLD TOOLING CO INC BOX 189 500 HWY 18 WEST GARNER IA 50438 TEL 515 923 3711 TECHNICAL SUPPORT FAX 515 923 2424 MANUAL PART NUM...

Страница 2: ...E DEATH SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build up and corrosion which leads to tank failure Assure that tank and compressor relief valves work proper...

Страница 3: ...3 HYDRAULIC FLUID DETERIORATION 4 1 4 3 4 HYDRAULIC SYSTEM PURGING 4 2 4 3 5 FILTER ELEMENT REPLACEMENT 4 2 4 4 PREVENTIVE MAINTENANCE CHECKLIST 4 3 Section 5 REPAIR 5 1 INTRODUCTION 5 1 5 2 HYDRAULIC...

Страница 4: ...d to contact the distributor or manufacturer for availability 23000081 01 19971112 HYDRAULIC UNDERDECK COMPRESSOR 2 70058486 BELT POWER V 2B80 1 P 15 89086120 OIL 30W NON DETERGENT 1 P 30 73051614 PUM...

Страница 5: ...ntion of operating and service personnel They are NOTES CAUTIONS and WARNINGS and are defined as follows NOTE A NOTE IS USED TO EITHER CONVEY ADDITIONAL INFORMATION OR TO PROVIDE FURTHER EMPHASIS FOR...

Страница 6: ...DA440HU 99900782 1 2 19941223 NOTES...

Страница 7: ...arily install the PTO with the proper gaskets and only two studs Snug the PTO down and check the backlash for maximum allowance of 1 32 to 1 16 If the backlash is excessive remove gaskets and check ba...

Страница 8: ...INSTALLATION 2 2 2 DRIVELINE AND PUMP INSTALLATION The pump may be driven as shown in Figure B 2 as an optional method to the one shown in Figure B 1 The following steps are a guide in this applicati...

Страница 9: ...ounting bolts per Torque Data Chart if the compressor is positioned properly FIGURE B 3 KILL SWITCH WIRING DIAGRAM 8 Connect the air hoses per the compressor assembly drawing 9 Install the engine spee...

Страница 10: ...lers vary in their installation dependent on available space and other considerations Install the oil cooler either in front of the carrier vehicle s radiator or as an alternative in a protective stru...

Страница 11: ...3 Depress the clutch engage the PTO and carefully release the clutch pedal Allow the system to warm up for the time period specified in below COMPRESSOR WARM UP TIME AMBIENT AIR IDLING TIME TEMPERATU...

Страница 12: ...DA440HU 99900782 3 2 19941223 NOTES...

Страница 13: ...the following additives 1 Antifoam Inhibitors 2 Antioxidant Inhibitors 3 Rust Resistant Additives 4 Antiwear Additives 4 3 2 HYDRAULIC FLUID SPECIFICATIONS Figure D 1 states oil specifications for a...

Страница 14: ...o the pump Drain the hose and reassemble Change the suction filter cartridge Paragraph 4 3 5 NOTE THE METHOD OF WASTE DISPOSAL IS LEFT TO THE DISCRETION OF SERVICE PERSONNEL 2 Disconnect the reservoir...

Страница 15: ...Figure D 2 is designed to assist you in keeping your unit in efficient operating condition Items in this section apply to the unit only The carrier vehicle should also be inspected regularly refer to...

Страница 16: ...DA440HU 4 4 99900783 19941223...

Страница 17: ...open connections Cap or plug any openings If dirt does get in a filter change is required after 50 hours of operation 3 ALWAYS check for high pressure leaks after completing a repair A high pressure...

Страница 18: ...DA440HU 99900782 5 2 19941223 FIGURE E 2 HYDRAULIC SYSTEM TROUBLESHOOTING CHART...

Страница 19: ...T 1 2 13 LOCK 4 11 72532013 STREET TEE 1 4NPT 1 13 72532552 HOSE FITTING 1 4 1 4 1 15 89086120 OIL 30W NON DETERGENT 1GAL 17 52070869 BRACKET HYD MTR 1 18 52706302 TIGHTENER BOLT 8 2 19 60104598 TIGHT...

Страница 20: ...DA440HU 6 2 FIGURE F 1A DA440HU HYDRAULIC UNDERDECK COMPRESSOR 23000081 2 23000081 02 19941223...

Страница 21: ...ds multiply by 12 4 Torque values specified are for bolts with residual oils or no special lubricants applied If special lubricants of high stress ability such as Never Seez compound graphite and oil...

Страница 22: ...DA440HU 99900782 7 2 19941223 FIGURE G 2 TIRE LOAD AND INFLATION PRESSURES...

Страница 23: ...DA440HU 99900782 7 3...

Страница 24: ...rvice items is performed by someone other than an authorized IMT dealer 2 if product is modified or altered in ways not approved by IMT PURCHASER S RESPONSIBILITY This warranty covers only defective m...

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