background image

Control Options

Return Water Temperature Display 

This option allows the To Process digital display to indicate To
Process or Return Water temperatures.  To view the Return
Water temperature, hold down the Lower Set Point Temperature
and Raise Set Point Temperature buttons simultaneously.  Once
the buttons are released, the display will return to the To
Process temperature.

Remote On/Off Contacts

This option allows the unit to be turned on and off via a remote
contact closure.  Two terminals are provided in the control panel
to be wired to a remote contact closure device.  Switching the
contacts from open to close simulates pressing the Start button
on the control panel.  Switching the contacts from closed to
open simulates pressing the Stop button.  Please note that the
Remote On/Off contacts are nonfunctional until the Power but-
ton has been depressed and the control circuit has been ener-
gized.  This option also includes a remote/local toggle switch
that allows the operator to disable the remote contacts for safety
purposes while the unit is being serviced. 

Note:  Do not introduce any external voltage to these con-
tacts as this will result in damage to the microprocessor,
which will not be covered by the warranty.

Remote Alarm Contacts

This option includes a set of dry (no voltage induced by the
unit), normally open contacts that will close when there is an
alarm condition.  Refer to Table 2 for the Microprocessor Control
Fault Logic to determine which faults will trigger the Remote
Alarm contacts.  The contacts will reopen by clearing the fault or
by pressing the Alarm Silence button.

Alarm Horn

This option includes an alarm horn that will be activated by cer-
tain faults.  Refer to Table 2 for the Microprocessor Control Fault
Logic to determine which faults will trigger the Alarm Horn.  The
Alarm Horn will be silenced by clearing the fault or by pressing
the Alarm Silence button.  If this option is selected in 
conjunction with the remote control panel, the Alarm Horn will
be mounted on the unit and not the remote control panel. 

Remote Control Panel

This option removes the display and control buttons from the
unit and places them in a small hand-held NEMA-1 enclosure.
Included with this option is a 50 Ft (15 M) cable to connect the
controller and the unit.  All control functions are available to the
operator at the location of the remote panel and no control 
functions are available at the location of the unit

.

SPI Communications

This option provides an RS-485 communication port located
below the control panel on the front of the unit.  The serial 
communications will be multi-drop, half duplex, SPI 3.01 
compatible and will allows the unit to communicate with another
piece of equipment that also has SPI protocol capabilities.  

The following SPI communications are supported by the 
microprocessor. 

Process Temperature Set Point 
High Temperature Deviation 
Low Temperature Deviation 
Process Status 
To Process Temperature

The microprocessor is designed to accept inputs and deliver
outputs according to SPI protocol.  There must also be a 
computer or another piece of equipment that is equipped with
the SPI protocol in order for the communications from the unit
to be of any use.  The programming of this computer and/or
other equipment is not the responsibility of the manufacturer. 

Note:  The manufacturer is not responsible for SPI protocol 
programming beyond what is included in the 
microprocessor controller. 

When the SPI option is purchased, there is a second set of DIP
switches included on the back of the main control panel.  This
set of DIP switches is labeled "COMM".  All DIP switch 
adjustments that follow are to be made on the COMM set.  Do
not adjust any DIP switches on the CONFIG set. 

Note:  All DIP switch changes must be made with power 
disconnected. 

In order to activate the SPI protocol, DIP switch #8 must be set
to the "On" position.  To deactivate the SPI communication, set
DIP switch #8 to the "Off" position. 

If more than one piece of equipment is going to be on the same
communications network, the base address will have to be
changed so that each unit has a unique address. This is done
by changing one or more of the DIP switches to the "Off" posi-
tion.  The base address is 32 decimal.  Changing these switches
causes the following address change. 

DIP Switch 1 OFF adds one to base address 
DIP Switch 2 OFF adds two to base address 
DIP Switch 3 OFF adds four to base address 
DIP Switch 4 OFF adds eight to base address 
DIP Switch 5 OFF adds sixteen to base address 

The BAUD rate can be adjusted to the appropriate setting by

using the information found in Table 4.

© Copyright 2010 IMS Company. All rights reserved.

An ISO 9001:2008 Registered Quality Company

12

Содержание Hydra Pressurized

Страница 1: ...Company Hydra Pressurized Open Loop Mold Temperature Controllers INSTRUCTION MANUAL January 2007 IMS Company 10373 Stafford Road Chagrin Falls OH 44023 5296 Telephone 440 543 1615 Fax 440 543 1069 Email sales imscompany com Website www imscompany com Hydra is a trademark of IMS Company ...

Страница 2: ... 8 Purge 8 Alarm Silence 8 Lower Set Point Temperature 8 Raise Set Point Temperature 8 Low Pressure 8 High Temp Safety 8 Pump Motor Overload 8 Over Set Point 9 Under Set Point 9 Pump On 9 Heat 9 Cool 9 Vent 9 Probe Fault 9 Changing Temperature Display Scale 9 Seal Saver 10 Auto Tune 10 Diagnostic Error Codes 11 Table 3 Diagnostic Error Codes 11 CONTROL OPTIONS 12 Return Water Temperature Display 1...

Страница 3: ...r Modulating Valve 13 Pressure Switch 13 Pressure Relief Valve 14 STANDARD OPTIONS 14 Stacking Bracket Kit RA RB series 14 Mold Water Purge 14 Crash Cool 14 PREVENTIVE MAINTENANCE 14 Once a Week 15 Once a Month 15 TROUBLESHOOTING 16 CHARTS PUMP CURVES 17 Table 5 Single Zone Unit Electrical Specifications 17 Table 6 Dual Zone Unit Electrical Specifications 18 Figure 1 RA RAD RB RBD Series Pump Curv...

Страница 4: ...ing Inspection Each unit is skid mounted and boxed or crated to protect it during shipping Before accepting delivery check the box or crate for visible damage If damage is evident it should be properly documented on the delivery receipt and the box or crate should be immediately removed to allow for detailed inspection of the unit Check for broken water lines damaged controls or any other major co...

Страница 5: ...s well as quick disconnect fittings that offer high resistance to water flow When manifolds are required for water distribution they should be installed as close to the point of use as possible The return line should be the same size as the supply line In addition to the process water connections the unit requires a cooling water supply and return connection We recommend shut off valves at each ma...

Страница 6: ...5 PSI 1 75 Bar and 50 PSI 3 5 Bar If the supply cooling water pressure is higher than 50 PSI 3 5 Bar a pressure regulating valve should be installed on the supply line to the temperature control unit For assistance in installing a pressure regulating valve please contact our Tech Service Department 6 Turn on the control power by pressing the Power button located on the control panel of the unit Th...

Страница 7: ...ol Fault Logic Alarm Manual Remote Fault Alarm Pump Shut Heater Shut Unit Shut Reset Reset Alarm Indication Off Off Off Required 1 Required 2 Activated 3 Low Pressure LED Yes Yes Yes No No Yes High Temperature Safety LED Yes Yes Yes Yes No Yes Pump Motor Overload LED Yes Yes Yes Yes Yes Yes Over Set Point LED No No No No No Yes Under Set Point LED No No No No No Yes Probe Fault LED Yes Yes Yes Yes...

Страница 8: ...epressing the Alarm Silence button will open the contact that was closed when the alarm occurred The contact will not close again until the alarm has been reset and a subsequent alarm has been triggered Lower Set Point Temperature Depressing and then releasing the Lower Set Point Temperature button will decrease the set point temperature by 1 F or 1 C If the Lower Set Point Temperature button is h...

Страница 9: ...ted while the microprocessor is performing an Auto Vent sequence This sequence is performed each time the Start button is pressed to energize the unit unless the temperature is above 150 F The Auto Vent sequence opens the cooling solenoid or modulating valve for 30 seconds to vent air from the mold circuit Then the valve is kept open and the pump is energized for an additional 30 seconds The Vent ...

Страница 10: ...re a particular application may require additional fine tuning of the control parameters To make this procedure as simple as possible this controller has been equipped with an Auto Tune function The Auto Tune function is designed to automatically select the best control parameters based upon the particular system that the unit is connected to At the factory certain parameters have been limited so ...

Страница 11: ...tact Manufacturer for repair or replacement configuration change or invalid 111 Fixed parameter associated Controller requires servicing Contact Manufacturer for repair or replacement with range invalid 112 Setpoint out of temperature range Controller requires servicing Contact Manufacturer for repair or replacement 113 RAM hardware failure Controller requires servicing Contact Manufacturer for re...

Страница 12: ...connect the controller and the unit All control functions are available to the operator at the location of the remote panel and no control functions are available at the location of the unit SPI Communications This option provides an RS 485 communication port located below the control panel on the front of the unit The serial communications will be multi drop half duplex SPI 3 01 compatible and wi...

Страница 13: ...st not be defeated A small pump seal flush line is provided to continuously flush the pump seal of dirt and debris Construction Pump Assembly The centrifugal close coupled pump features a specially designed cast volute to eliminate fittings and provide easy connection to the heater and or mixing tubes The pump volute is constructed of cast iron The through 2 HP pumps have stainless steel impellers...

Страница 14: ...ss the Stop button This leaves the unit on but puts the microprocessor in an inactive mode The Power button light should still be illuminated 2 Close the valve on the Cooling Water In line to shut off the supply of water 3 Connect the compressed air supply to the ball valve on the back of the unit 4 Open the ball valve to let the compressed air into the mold circuit 5 Press the Purge button on the...

Страница 15: ...ay from the normal operating pressure 3 Check the pump for leaks in the seal area Replace pump seal if necessary Repeat items 1 through 3 listed above and continue with the following Once a Month 4 With the main disconnect shut off check the condition of electrical connections at all contactors starters and con trols Check for loose or frayed wires 5 Check the incoming voltage to make sure it is w...

Страница 16: ...ctioning correctly and replace any defective components Microprocessor controller failure Replace controller Failure of thermocouple Replace thermocouple Failure of heater Replace heater Failure of heater contactor Replace heater contactor Unable to cool properly Cooling water supply is not Check to make sure the cooling water supply is of sufficient sufficient temperature volume and pressure for ...

Страница 17: ...20 2 9 24 9 22 6 11 3 9 0 1 2 6 6 6 0 3 0 2 4 69 4 63 0 31 8 25 4 RA183A 2 9 24 9 22 6 11 3 9 0 1 3 9 9 9 0 4 5 3 6 72 7 66 0 33 3 26 6 RA183B 2 9 24 9 22 6 11 3 9 0 1 3 9 9 9 0 4 5 3 6 72 7 66 0 33 3 26 6 RA1850 2 9 24 9 22 6 11 3 9 0 1 5 16 5 15 0 7 5 6 0 79 3 72 0 36 3 29 0 RA1875 2 9 24 9 22 6 11 3 9 0 1 7 5 24 2 22 0 11 0 8 8 87 0 79 0 39 8 31 8 RA2408 2 9 24 9 22 6 11 3 9 0 1 0 75 3 7 3 4 1 ...

Страница 18: ...1810 4 9 24 9 22 6 11 3 9 0 2 1 3 7 3 4 1 7 1 4 132 4 120 3 60 4 48 3 RAD1820 4 9 24 9 22 6 11 3 9 0 2 2 6 6 6 0 3 0 2 4 138 2 125 5 63 0 50 3 RAD183A 4 9 24 9 22 6 11 3 9 0 2 3 9 9 9 0 4 5 3 6 144 8 131 5 66 0 52 7 RAD183B 4 9 24 9 22 6 11 3 9 0 2 3 9 9 9 0 4 5 3 6 144 8 131 5 66 0 52 7 RAD1850 4 9 24 9 22 6 11 3 9 0 2 5 16 5 15 0 7 5 6 0 158 0 143 5 72 0 57 5 RAD1875 4 9 24 9 22 6 11 3 9 0 2 7 5...

Страница 19: ...e prepared a custom set of drawings for your unit and placed them inside the control panel prior to shipment Please refer to these drawings when troubleshooting servicing and installing the unit If you cannot find these drawings or wish to have additional copies please contact our Tech Service Department and reference the serial number of your unit ...

Страница 20: ... the equipment and or system has been subject to misuse negligence or operation in excess of recommended limits including freezing or which has been altered and or repaired without express factory authorization If equipment is installed in hostile environments unless such conditions were specified at the time of purchase or the serial number has been removed or defaced this warranty shall not appl...

Отзывы: