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• Keep this manual and all other applicable documents complete, legible and accessible to personnel at all 

times.

• Refrain from any procedures and actions that would pose a risk to personnel or third parties.

• In the event of any safety-relevant malfunctions, shut down the pump immediately and have the malfunc-

tion corrected by the personnel responsible.

• In addition to the entire documentation for the product, comply with statutory or other safety and accident-

prevention regulations and the applicable standards and guidelines in the country where the system is oper-

ated.

Obligations of the operating company

Safety-conscious operation

• Ensure that the following safety aspects are observed and monitored:

– Intended use

– Statutory or other safety and accident-prevention regulations

– Safety regulations governing the handling of hazardous substances

– Applicable standards and guidelines in the country where the pump is operated

• Make personal protective equipment available.

Qualified personnel

• Make sure all personnel tasked with work on the pump have read and understood this manual and all other 

applicable documents, especially the safety, maintenance and repair information, before they start any work.

• Organize responsibilities, areas of competence and the supervision of personnel.

• Ensure that all work is carried out by specialist technicians only:

– Fitting, repair and maintenance work

– Work on the electrical system

• Make sure that trainee personnel only work on the pump under the supervision of specialist technicians.

Safety equipment

• Provide the following safety equipment and verify its functionality:

– For hot, cold and moving parts: on-site safety guards for the pump

– For possible electrostatic charges: provide the necessary grounding

– If there is no pressure relief valve in the pump: Provide an appropriate safety valve on the pressure 

side between the pump and the first shut-off device

Warranty

• Obtain the manufacturer’s approval prior to carrying out any modifications, repairs or alterations during the 

warranty period.

• Only use genuine parts or parts that have been approved by the manufacturer.

Drive system

For pumps delivered without a drive system, comply with the following requirements for the drive system:

• When using three-phase asynchronous motors, observe IEC 60034-30-1.

• Power of the drive according to EN ISO 5199 is recommended (EN ISO 5199 also applicable for drives of 

screw pumps).

• For stub shaft coupled pumps (LPD and ACD) connect motor and stub shaft directly.

• For other series use elastic coupling according to DIN 740-2.

• Use coupling guard with the following requirements:

– Fastening elements must be connected to the pump unit in undetachable design (cannot get lost).

– Safety distances against the reaching of hazardous areas according to EN ISO 13857 must be 

complied with.

Obligations of the operating company

• All directions given on the pump must be followed (and kept legible), e.g. the arrow indicating the sense of 

rotation and the markings for fluid connections.

• Pump, coupling guard and components:

– Do not step on them or use as a climbing aid

– Do not use them to support boards, ramps or beams

– Do not use them as a fixing point for winches or supports

– Do not use them for storing paper or similar materials

– Do not use hot pump or motor components as a heating point

– Do not de-ice using gas burners or similar tools

• Do not remove the safety guards for hot, cold or moving parts during operation.

• Use personal protective equipment whenever necessary.

• Only carry out work on the pump while it is not running.

• Isolate the motor from its supply voltage and secure it against being switched back on again when carrying 

out any fitting or maintenance work.

• Reinstall the safety equipment on the pump as required by regulations after any work on the pump.

www.northridgepumps.com

Содержание ACF5

Страница 1: ...ns may cause damage and personal injury Screw pumps ACF UCF 5 Contents Page Introduction 2 Safety 2 Pump identification 4 Installation 5 Start up 10 Trouble shooting 12 Maintenance and Service 14 List...

Страница 2: ...d Only select the setup type according to this operating manual For example the following are not allowed Hanging pumps in the pipe Overhead installation Installation in the immediate vicinity of extr...

Страница 3: ...valve in the pump Provide an appropriate safety valve on the pressure side between the pump and the first shut off device Warranty Obtain the manufacturer s approval prior to carrying out any modifica...

Страница 4: ...ounting Y Vertical foot mounting 3 E Without valve G Valve with external return P Valve with internal return for total pressure range 4 Valid for UCF Option A020 Pump with surface treated casing s A08...

Страница 5: ...ed to the front cover for pump LPQ Pump and connecting frame are lifted together using two eye bolts securely fastened to the top of the connecting frame Thread dimension is M 16 except for frame size...

Страница 6: ...t is easily accessible for inspection and servicing Provisions for collecting oil spillage when servicing the pump should be considered ATTENTION The installation must always be designed to minimise d...

Страница 7: ...that the pump can be hydraulically isolated Suction line The suction pipe should be designed so that the total pressure drop measured at the pump inlet flange does not exceed the suction capability o...

Страница 8: ...decisively influenced by the degree of contamination of the fluid being conveyed that means by the number size and hardness of the abrasive components Shaft seal drain The pump should be installed so...

Страница 9: ...ds of time without harming the pump except when pumping low viscosity media If more than 50 recirculation is anticipated a value specific to each application should be determined by closely monitoring...

Страница 10: ...eaeration plug and fill the shaft seal compartment with oil Fit and tighten the plug See fig 16 Note for LPQ the amount of oil is appr 50 liter Make sure the prime mover is locked out and can not be s...

Страница 11: ...hen the spindle is turned clockwise By monitoring the pressure gauge it can be determined when the suction line is primed and the pump begins to work Should the pump not operate normally soon after st...

Страница 12: ...ectric cables to motor wrongly connected Wrong direction of rotation Suction line is not open or pressure drop in the suction line is too high Major air leakage into the suction line The pump cannot e...

Страница 13: ...ressure relief valve Reduce the pressure setting until operational temperature has been reached Check the discharge line See above Pressure too high Readjust the pressure relief valve to a lower value...

Страница 14: ...ng screw 1 429A Tension pin 1 430 Piston 1 Valid for sizes 100 125 1 432 Tension pin Valid for sizes 100 125 1 437 O ring 1 x x x 451 Screw 4 451A Washer 4 453 Screw 8 455 Screw 4 455A Washer 4 462 Pl...

Страница 15: ...95012 901195012 901195012 IEC 280 901195013 901195013 901195013 Kit Contents To be used for G057 Gaskets o rings ball bearing etc Dismantling of the pump G053 G057 Shaft seal G050 Normal scheduled ins...

Страница 16: ...ys be present Ten drops per hour can be considered as acceptable An external visual inspection of the pump is advisable at least every two days to assure that the shaft seal is not leaking too much Ex...

Страница 17: ...02 401 556 453 480 B Sizes 080 090 C C 4240 425 429 437 424 Sizes 100 125 424A 429A 432 430 010 0 1 4 4 1 4 List of tools necessary for dismantling and reassembly A Slide calliper B Screw driver D Cro...

Страница 18: ...ing 10 Use appropriate vessels to collect oil spillage when operating the pump 11 Pump and or motor should be lifted with straps securely so that the centre of gravity is located in order to avoid tip...

Страница 19: ...n piece should fit on the opposite side of S1 and is used lager on when S1 is pressed into the end cover 520 again E Remove the key 113 F Pull the cover 520 upwards Loosen set screws that lock S5 to s...

Страница 20: ...olts 425 and pull the complete tun ing device straight upwards N Change o ring 437 on the tuning piston 429 and mount it in 4240 in reverse order L Unscrew the valve counter clockwise as far as possib...

Страница 21: ...ghtening the nut NOTE The measurement of this tool varies depending on the pump size a measurement table can be found in the tool description on page 7 The tool can also be purchased from IMO AB A Lub...

Страница 22: ...own above grease the surface thoroughly on the power ro tor as this prevents damage to the seals rubber details when mounting it Lock set screws to 8 Nm NOTE It is very important that the mechanical s...

Страница 23: ...ith a suitable tool NOTE Do NOT mount the coupling half with a hammer as this will destroy the shaft seal I Lubricate and fit the power rotor 1020 into the pump by carefully guide it into the idler ro...

Страница 24: ...24 www imo se ACF UCF5 2019 12 en GB ID No 163 044 B Adress IMO AB rsta ngsv 27C 1117 43 Stockholm Sweden Telephone 46 8 50 622 800 www northridgepumps com...

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