background image

15

www.imo.se

AC

F/

U

C

F5 2

01

9.

12 e

n-

G

B

, I

D

-N

o.

: 1

63

-0

44

/B

437

429

429A

425

4240

463

463A

424A

401

UCF4 mechanical seals xVxx differ from UCF5 seal version xTxx,

i.e. not interchangeable.

506 501

451A

451

521A

521

537

537A

509

1020

106        

122

520A

130131

105

104

103

202

462A

462

614

608

612

    603

  609

610

      605

   623

622

520   520B

453

480

556

615

602

6010

455A

455

 

 

Pump size

 Pos  

 

  080

  090

  100

  110

  125

G011 Rotor set

N-lead

192966

192968

192970

192972

192974

 

CCW

K-lead

192967

192969

192971

 

 

 

L-lead

 

 

 

192973

192975

G012 Rotor set

N-lead

192785

192958

192960

192962

192964

CW

CW

K-lead

192786

192959

192961

 

 

 

L-lead

 

 

 

192963

192965

G050 Shaft seal xTxx

194659

194659

194660

194660

194660

G053 Minor kit

xTxx

194661

194662

194663

194664

194665

G057 Joint kit

192990

193101

192991

193103

192992

G070 Valve

xxxP

192553

192553

192554

192554

192555

G099 Complete IEC 132 901195015 901195014  

 

 

 

shaft

IEC 160 901195004 901195004 901195008 901195008 901195008

 

coupling

IEC 180 901195005 901195005 901195009 901195009 901195009

 

 

IEC 200 901195006 901195006 901195010 901195010 901195010

 

 

IEC 225

901195007 901195011 901195011 901195011

 

 

IEC 250

901195012 901195012 901195012

 

 

IEC 280  

 

901195013 901195013 901195013

Kit

Contents

To be used 

for

G057 Gaskets, o-rings, 

ball bearing, etc

Dismantling 

of the pump

G053 G057 + Shaft 

seal G050

Normal 

scheduled 

inspection

G054 G053 + Complete 

rotor set

Repair after 

major break-

down or great 

wear

Recommended 

Spare Parts Kits

Every shutdown for service of a plant 

is costly. The time for repair should 

therefore be limited to a minimum which 

can be accomplished by keeping a 

spare pump. The changed pump can 

later be repaired at a suitable place and 

can then be used as a spare pump. For 

maintenance the following spare parts 

kits are recommended:

Mechanical seal valid for both ACF5 

and UCF5 xTxx seal versions.

Ordering Code

Exploded view

Introduction

A screw pump from IMO is a quality product that is designed for a long problem free operation in tough environ-

ments. As all other mechanical products they do however require a certain grade of maintenance and service in 

order to guarantee a faultless and economic favourable operation.
For ACF: Note that former version of mechanical seal, called xVxx has been replaced by xTxx. The seals are 100% 

interchangeable and since Januari 2016, version xVxx is obsolete.
For UCF: UCF4 mechanical seals xVxx differ from UCF5 seal version xTxx, i.e. not interchangeable.

www.northridgepumps.com

Содержание ACF5

Страница 1: ...ns may cause damage and personal injury Screw pumps ACF UCF 5 Contents Page Introduction 2 Safety 2 Pump identification 4 Installation 5 Start up 10 Trouble shooting 12 Maintenance and Service 14 List...

Страница 2: ...d Only select the setup type according to this operating manual For example the following are not allowed Hanging pumps in the pipe Overhead installation Installation in the immediate vicinity of extr...

Страница 3: ...valve in the pump Provide an appropriate safety valve on the pressure side between the pump and the first shut off device Warranty Obtain the manufacturer s approval prior to carrying out any modifica...

Страница 4: ...ounting Y Vertical foot mounting 3 E Without valve G Valve with external return P Valve with internal return for total pressure range 4 Valid for UCF Option A020 Pump with surface treated casing s A08...

Страница 5: ...ed to the front cover for pump LPQ Pump and connecting frame are lifted together using two eye bolts securely fastened to the top of the connecting frame Thread dimension is M 16 except for frame size...

Страница 6: ...t is easily accessible for inspection and servicing Provisions for collecting oil spillage when servicing the pump should be considered ATTENTION The installation must always be designed to minimise d...

Страница 7: ...that the pump can be hydraulically isolated Suction line The suction pipe should be designed so that the total pressure drop measured at the pump inlet flange does not exceed the suction capability o...

Страница 8: ...decisively influenced by the degree of contamination of the fluid being conveyed that means by the number size and hardness of the abrasive components Shaft seal drain The pump should be installed so...

Страница 9: ...ds of time without harming the pump except when pumping low viscosity media If more than 50 recirculation is anticipated a value specific to each application should be determined by closely monitoring...

Страница 10: ...eaeration plug and fill the shaft seal compartment with oil Fit and tighten the plug See fig 16 Note for LPQ the amount of oil is appr 50 liter Make sure the prime mover is locked out and can not be s...

Страница 11: ...hen the spindle is turned clockwise By monitoring the pressure gauge it can be determined when the suction line is primed and the pump begins to work Should the pump not operate normally soon after st...

Страница 12: ...ectric cables to motor wrongly connected Wrong direction of rotation Suction line is not open or pressure drop in the suction line is too high Major air leakage into the suction line The pump cannot e...

Страница 13: ...ressure relief valve Reduce the pressure setting until operational temperature has been reached Check the discharge line See above Pressure too high Readjust the pressure relief valve to a lower value...

Страница 14: ...ng screw 1 429A Tension pin 1 430 Piston 1 Valid for sizes 100 125 1 432 Tension pin Valid for sizes 100 125 1 437 O ring 1 x x x 451 Screw 4 451A Washer 4 453 Screw 8 455 Screw 4 455A Washer 4 462 Pl...

Страница 15: ...95012 901195012 901195012 IEC 280 901195013 901195013 901195013 Kit Contents To be used for G057 Gaskets o rings ball bearing etc Dismantling of the pump G053 G057 Shaft seal G050 Normal scheduled ins...

Страница 16: ...ys be present Ten drops per hour can be considered as acceptable An external visual inspection of the pump is advisable at least every two days to assure that the shaft seal is not leaking too much Ex...

Страница 17: ...02 401 556 453 480 B Sizes 080 090 C C 4240 425 429 437 424 Sizes 100 125 424A 429A 432 430 010 0 1 4 4 1 4 List of tools necessary for dismantling and reassembly A Slide calliper B Screw driver D Cro...

Страница 18: ...ing 10 Use appropriate vessels to collect oil spillage when operating the pump 11 Pump and or motor should be lifted with straps securely so that the centre of gravity is located in order to avoid tip...

Страница 19: ...n piece should fit on the opposite side of S1 and is used lager on when S1 is pressed into the end cover 520 again E Remove the key 113 F Pull the cover 520 upwards Loosen set screws that lock S5 to s...

Страница 20: ...olts 425 and pull the complete tun ing device straight upwards N Change o ring 437 on the tuning piston 429 and mount it in 4240 in reverse order L Unscrew the valve counter clockwise as far as possib...

Страница 21: ...ghtening the nut NOTE The measurement of this tool varies depending on the pump size a measurement table can be found in the tool description on page 7 The tool can also be purchased from IMO AB A Lub...

Страница 22: ...own above grease the surface thoroughly on the power ro tor as this prevents damage to the seals rubber details when mounting it Lock set screws to 8 Nm NOTE It is very important that the mechanical s...

Страница 23: ...ith a suitable tool NOTE Do NOT mount the coupling half with a hammer as this will destroy the shaft seal I Lubricate and fit the power rotor 1020 into the pump by carefully guide it into the idler ro...

Страница 24: ...24 www imo se ACF UCF5 2019 12 en GB ID No 163 044 B Adress IMO AB rsta ngsv 27C 1117 43 Stockholm Sweden Telephone 46 8 50 622 800 www northridgepumps com...

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