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2

  USE AND MAINTENANCE 

INSTRUCTIONS

2.1  CLEANING AND MAINTENANCE.
Attention: 

to  preserve  the  boiler's  integrity 

and  keep  the  safety  features,  performance  and 
reliability, which distinguish it, unchanged over 
time,  you  must  at  least  execute  maintenance 
operations  on  a  yearly  basis  in  compliance 
with what is stated in the relative point at “an-
nual  check  and  maintenance  of  the  appliance”, 
in  compliance  with  national,  regional,  or  local 
standards  in  force.  Annual  maintenance  is  es-
sential to validate the conventional warranty of 
Immergas. We recommend stipulating a yearly 
cleaning  and  maintenance  contract  with  an 
authorised local firm.

2.2  GENERAL WARNINGS.

Never expose the wall-mounted boiler to direct 
vapours from cooking hobs.

Use of the boiler by unskilled persons or children 
is prohibited.

For  safety  purposes,  check  that  the  concentric 
air intake/flue exhaust terminal (if fitted), is not 

blocked, even just temporarily.
If temporary shutdown of the boiler is required, 
proceed as follows:
a) drain the water system if antifreeze is not used;

b) shut-off all electrical, water and gas supplies.

In the event of work or maintenance on struc-
tures located in the vicinity of ducting or devices 
for flue extraction and relative accessories, switch 
off the appliance and on completion of operations 
ensure that an authorised company checks the 
efficiency of the ducting or other devices.
Never  clean  the  appliance  or  connected  parts 
with easily flammable substances.
Never leave containers or flammable substances 
in the same environment as the appliance.

• 

Attention:

 the use of components involving use 

of electrical power requires some fundamental 
rules to be observed, such as:

  -  do not touch the appliance with wet or moist 

parts of the body; do not touch when barefoot;

  -  never pull electrical cables nor leave the ap-

pliance exposed to weathering (rain, sunlight, 
etc.);

  -  the  appliance  power  cable  must  not  be  re-

placed by the user;

  -  if  the  cable  is  damaged,  switch  off  the  ap-

pliance  and  solely  contact  an  authorised 
company to replace it;

  -  if the appliance is not to be used for a certain 

period, disconnect the main power switch.

N.B.:

 the temperatures indicated by the display 

have a tolerance of 

+

/- 3

°

C due to environmental 

conditions that cannot be attributed to the boiler.

At the end of its service life the appliance must 
not be disposed of like normal household waste 
nor  abandoned  in  the  environment,  but  must 
be  removed  by  a  professionally  authorised 
company. Contact the manufacturer for disposal 
instructions.

2.3  CONTROL PANEL.

Key:
  1  -  Off / Stand-by / On button
  2  -  Summer / Winter Button
  3  -  Reset button
  4  -  Information button
  5  -  (*)Domestic hot water temperature 

selector

  6  -  Central heating temperature selector
  7  -  Boiler manometer
  8  -  (*) DHW production phase operating 

mode active

  9  -  Boiler in block requiring unblock via 

“RESET” button

  10  -  Flame presence symbol and relative 

power scale

  11  -  Functioning in summer mode
  12  -  Functioning in winter mode
  13  -  Room central heating phase operating 

mode active

  14  -  Temperature indicator, boiler info and 

error codes

  15  -  Boiler in Stand-by mode

  16  -  Presence of external connected devices
  17  -  Solar function active
  18  -  Functioning with external temperature 

probe active (optional)

  19  -  Boiler connected to remote control 

V2

 

(optional)

  20  -  Not used on this model

(*) N.B.:

  (when  the  boiler  is  connected  to  an 

external storage tank unit)

2.4  USING THE BOILER.
Attention:

The Victrix EXA 24 X 1 ErP boiler was designed 
to operate as an appliance for room central heat-
ing only, or coupled to a specific optional kit, for 
central heating and DHW production 

(when the 

boiler  is  connected  to  an  external  storage  tank 
unit)

. For this reason the boiler control panel has 

a knob to adjust the temperature of DHW, but its 
operation is only activated by the optional kits 
that also enable the production of DHW. Without 
coupling to these specific kits, the functioning of 
this knob and all functions referring to DHW are 
inhibited, apart from the calibration phase and 
scrolling the P.C.B. programming menu.

Before  ignition  make  sure  the  heating  system 
is filled with water and that the manometer (7) 
indicates a pressure of 1 

÷

 1.2 bar.

-  Open the gas cock upstream from the boiler.

-  Press the button (1) until the display switches 

on. The boiler now returns to the state prior to 
switch-off.

-  If the boiler is in stand-by, press the button (1) 

again to activate it. If this is not the case, go to 
the next point.

-  Then  press  the  button  (2)  in  sequence  and  set 

the boiler in the summer (

) or winter (

position.

• 

Summer 

(

)

:

 in this mode the boiler only 

works  to  produce  DHW 

(when  the  boiler  is 

connected to the external storage tank unit)

; the 

temperature is set via the selector (5) and the 
relative  temperature  is  shown  on  the  display 
via the indicator (14).

• Winter 

(

)

:

 in this mode, the boiler works to 

produce DHW 

(when the boiler is connected to 

the external storage tank unit)

 as well as central 

heating. The temperature of the DHW is always 
regulated via the selector (5), the heating tem-
perature  is  regulated  via  selector  (6)  and  the 
relative  temperature  is  shown  on  the  display 
via the indicator (14).

Содержание VICTRIX EXA 24 X 1 ErP

Страница 1: ...VICTRIX EXA 24 X 1 ErP IE Instruction and recommendation booklet 1 038507ENG ...

Страница 2: ......

Страница 3: ...be designed by qualified professionals within the dimensional limits established by the Law Installation and maintenance must be performed in compliance with the regulations in force according to the manufacturer s instructions and by an authorised company which has specific technical expertise in the system sector as required by Law Improper installation or assembly of the Immergas appliance and ...

Страница 4: ...ns 21 2 1 Cleaning and maintenance 21 2 2 General warnings 21 2 3 Control panel 21 2 4 Using the boiler 21 2 5 Troubleshooting 22 2 6 Information menu 24 2 7 Boiler shutdown 24 2 8 Restoring central heating system pressure 24 2 9 System draining 24 2 10Anti freeze protection 24 2 11Case cleaning 24 2 12Decommissioning 24 3 Boiler commissioning initial check 25 3 1 Boiler hydraulic diagram 25 3 2 W...

Страница 5: ... paper rags plastic polystyrene etc Do not place household appliances underneath the boiler as they could be damaged if the safety valve intervenes with an obstructed conveying system the safety valve must be conveyed away by a draining funnel or if there are leaks from the hydraulic connections on the contrary the manufacturer cannot be held responsible for any damage caused to the household appl...

Страница 6: ...at carefully read the installation instructions contained in the ac cessory kit pack In these conditions the boiler is protected against freezing to temperature of 15 C Boiler antifreeze protection both 5 C and 15 C is thus ensured only if the boiler is correctly connected to gas and elec tricity power supply circuits the boiler is powered constantly the boiler is not in off mode the boiler is not...

Страница 7: ... the liquid contained in it Before appliance ignition ensure that the condensate can be correctly removed After first ignition check that the drain trap is filled with condensate para 1 21 Also comply with national and local regulations on discharg ing waste waters 1 6 ELECTRICAL CONNECTION The Victrix EXA 24 X 1 ErP boiler has an IPX5D protection rating for the entire appliance Electrical safety ...

Страница 8: ...e available as optional kits Fig 1 5 All Immergas chrono thermostats are connected with 2 wires only Carefully read the user and assembly instructions contained in the acces sory kit On Off Immergas digital chrono thermostat The chrono thermostat allows set two room temperature value one for daytime comfort temperature and one for night time reduced temperature set a weekly program with four daily...

Страница 9: ...e resistance encountered with the maximum allowed pipe length for each type of Terminal Kit This information allows calculations to be made to verify the possibility of setting up various flue configurations Positioning the gaskets black for green range flue systems Position the gasket cor rectly for bends and extensions Fig 1 8 gasket A with notches to use for bends gasket B without notches to us...

Страница 10: ...Intake and Exhaust 16 3 m 2 5 Intake m 18 7 Exhaust m 4 9 m 7 7 Exhaust m 13 6 Concentric vertical intake exhaust terminal Ø 60 100 Intake and Exhaust 9 m 1 4 Intake m 10 3 Exhaust m 2 7 m 4 3 Exhaust m 7 5 Pipe Ø 80 m 1 Intake 0 87 m 0 1 Intake m 1 0 Exhaust m 0 4 m 0 4 m 0 5 Exhaust 1 2 m 0 2 Exhaust m 1 0 Complete intake terminal Ø 80 m 1 Intake 3 m 0 5 Intake m 3 4 Exhaust m 0 9 m 1 4 Intake t...

Страница 11: ... 2 previously removed screws Install the Ø 80 outlet flange on the central hole of the boiler taking care to insert the gasket supplied with the kit and tighten by means of the screws provided Install the upper cover fixing it using the 4 screws present in the kit positioning the relevant gaskets Engage the 90 Ø 80 bend with the male end smooth in the female end with lip seal of the Ø 80 flange un...

Страница 12: ... during installation Horizontal intake exhaust kit Ø 60 100 Kit assembly Fig 1 12 install the bend with flange 2 on the central hole of the boiler positioning gasket 1 with the circular projections down wards in contact with the boiler flange and tighten using the screws present in the kit Fit the Ø 60 100 3 concentric terminal pipe with the male side smooth to the female side of the bend 2 up to ...

Страница 13: ... flange 2 up to the end stop making sure that the wall sealing plate has been fitted 3 this will ensure sealing and joining of the elements making up the kit NOTE when the boiler is installed in areas where very cold temperatures can be reached a special anti freeze kit is available that can be installed as an alternative to the standard kit Extensions for vertical kit Ø 60 100 Fig 1 17 The kit wi...

Страница 14: ...esent in the lateral hole with respect to the central one ac cording to needs and replace it with the flange 3 positioningthegasket 2 alreadypresentin the boiler and tighten using the supplied self threading screws Fit the male end smooth to the bends 5 in the female end of the flanges 3 and 4 Fit the intake terminal 6 with the male side smooth in the female side of the bend 5 up to the end stop e...

Страница 15: ... the external pipe must be fitted on the adaptor until it stops 1 N B to encourage the removal of possible condensate forming in the exhaust pipe tilt the pipes towards the boiler with a minimum slope of 1 5 Mount the cover A complete with adaptor 1 and caps 6 on the wall and assemble the flue system to the ducting system N B version Ø 125 only before assembly check the gaskets are in the right po...

Страница 16: ...ey technical slot The maximum possible length of the Ø 80 rigid ducting vertical section is equal to 30 m This length is obtained considering the complete Ø 80 exhaust terminal 1m of Ø 80 pipe in ex haust two 90 Ø 80 bends on the boiler outlet 1 17 CONFIGURATION TYPE B OPEN CHAMBER AND FAN ASSISTED FOR INDOORS The appliance can be installed inside buildings in 23 or B53 mode in this case all techn...

Страница 17: ... the boiler flue gas may come out the condensate drain after a few minutes operation check that this no longer occurs This means that the drain trap is filled with conden sate to the correct level preventing the passage of flue gas 1 22 GAS SYSTEM START UP To start up the system refer to the technical standard in force This divides the systems and therefore the start up operations into three categ...

Страница 18: ...on status During normal operation thestatusLED 2 isongreen flashing FL when it is in stand by the four yellow LEDs 3 indicate circulator absorption according to the following table Circulating pump LED Absorption G Y Y Y Y FL Off Off Off Off Circulator in stand by G Y Y Y Y On On Off Off Off 0 25 G Y Y Y Y On On On Off Off 25 50 G Y Y Y Y On On On On Off 50 75 G Y Y Y Y On On On On On 75 100 Selec...

Страница 19: ... The boiler is prepared for the installation of a relay card that allows to increase the features of the appliance and therefore functioning possibilities Cover kit on request If installed outdoors in a partially protected place with direct air intake it is compulsory to mount the appropriate top protection cover for the correct functioning of the boiler and to protect it from adverse weather cond...

Страница 20: ...densation module 12 System expansion vessel 13 Flue probe 14 Manual air vent valve 15 Sample points air A flue gas F 16 Negative signal pressure point 17 Positive signal pressure point 18 Heat exchanger safety thermal fuse 19 Burner 20 Ignition electrode 21 Air intake pipe 22 Igniter 23 Fan 24 Vent valve 25 Return probe 26 Boiler circulator pump 27 3 bar safety valve 28 3 way valve motorised 29 By...

Страница 21: ...oved by a professionally authorised company Contact the manufacturer for disposal instructions 2 3 CONTROL PANEL Key 1 Off Stand by On button 2 Summer Winter Button 3 Reset button 4 Information button 5 Domestic hot water temperature selector 6 Central heating temperature selector 7 Boiler manometer 8 DHW production phase operating mode active 9 Boiler in block requiring unblock via RESET button 1...

Страница 22: ...a parameter T3 in the P C B customisation menu 2 5 TROUBLESHOOTING The Victrix EXA 24 X 1 ErP boiler reports any anomalies using a code shown on the boiler display 14 listed in the table below On the remote control the error code will be displayed by means of the same numeric code represented according to the following example e g CARV2 Exx Error Code Anomaly signalled Cause Boiler status Solution...

Страница 23: ...ited correctly and the burner flame goes out unexpectedly a new ignition attempt is performed and if normal con ditions are restored the boiler does not have to be reset this anomaly can only be checked in the list of errors present in the Information menu If normal conditions are restored the boiler restarts without having to be reset 1 43 Block due to loss of continuous flame signal This occurs ...

Страница 24: ...ormal pressure via the cock located at the bottom of the boiler Fig 1 3 N B close the cock after the operation If pressure values reach around 3 bar the safety valve may be activated In this case remove water from an air vent valve of a radiator until 1 bar is reached or ask for as sistance from an authorised company If frequent pressure drops should occur ask an authorised company for assistance ...

Страница 25: ...t tings are modified checkthe production ofDHW whenthe boiler is connected to an external storage tank unit check sealing efficiency of water circuits check ventilation and or aeration of the instal lation room where provided If even only a single safety check offers a negative result do not commission the system 3 1 BOILER HYDRAULIC DIAGRAM Key 1 Condensate drain trap 2 3 bar safety valve 3 Gas v...

Страница 26: ... low temperature connection jumper 4 Return probe function configuration jumper 5 Storage tank mode configuration jumper 6 N B the user interface is on the welding side of the boiler board 7 Orange 8 Black 9 Black DHW 10 Brown 11 Brown C H 12 Blue 13 Grey 14 White 15 Pink 16 Red 17 Green Storage tank unit the boiler is prepared for con nection to a storage tank unit which must be connected to clam...

Страница 27: ...different gas type to that specified on the data nameplate request the relative conversion kit for quick and easy conversion The gas conversion operation must be carried out by an authorised company e g Authorised After Sales Technical Assistance Service To convert to another type of gas the following operations are required disconnect the appliance replace the nozzle located between the gas pipe ...

Страница 28: ...possible programming of several operation parameters By modifying these parameters as described below the boiler can be adapted according to specific needs To access the programming phase position the DHW selector 5 on position 6 the CH selector 6 on position 9 and press the Reset 3 and Summer Winter buttons for about 8 seconds 2 Once the menu has been accessed it is possible to scroll through the...

Страница 29: ...0 Off 1 General alarm 2 CH phase active 3 External gas valve power supply 4 Secondary zone control from TA on relay P C B contact 5 Heat pump 0 5 0 P5 Relay 3 optional The boiler is set up for functioning with the relay P C B optional which can be configured 0 Off 1 Chiller remote activation 2 General alarm 3 CH phase active 4 External gas valve power supply 5 heat pump 6 activation of storage tan...

Страница 30: ... be interrupted by pressing the reset button 4 In the second case it has duration of 18 hours and it can be interrupted by simply switching the boiler on Activation of the function is signalled by the countdown shown on the indicator 14 3 16 APPLIANCE CHECK AND MAINTENANCE The following checks and maintenance should be performed at least once a year Clean the flue side of the heat exchanger Clean ...

Страница 31: ...move the grid 1 Front panel Fig 3 4b 3 Remove the cover caps 3 and loosen the screws 4 4 Tilt the control panel 5 towards you Casing Fig 3 4c 5 Remove the screws 6 that lock the front casing 7 and the two sides 9 6 Pull the front casing slightly 7 in the lower part towards yourself and push upwards at the same time 7 Loosen the screws 8 on the sides 9 8 Remove the sides by pulling them towards you...

Страница 32: ...t a tem perature of 15 C 3 19 COMBUSTION PARAMETERS METHANE G20 BUTANE G30 PROPANE G31 THERMAL POWER BURNER GAS FLOW RATE PRESS BURNER NOZZLES BURNER GAS FLOW RATE PRESS BURNER NOZZLES BURNER GAS FLOW RATE PRESS BURNER NOZZLES kW kcal h m3 h mbar mm H2 O kg h mbar mm H2 O kg h mbar mm H2 O MAX 23 7 20382 2 56 2 41 24 6 1 91 2 57 26 2 1 88 2 99 30 5 OUTPUT 5 5 4730 0 60 0 17 1 7 0 45 0 18 1 8 0 44 ...

Страница 33: ... Min 107 2 107 8 Casing losses with burner On Off 80 60 C 0 55 0 20 Heat loss at flue with burner On Off 80 60 C 0 01 1 70 Central heating circuit max operating pressure bar 3 0 Maximum heating temperature C 90 Adjustable central heating temperature max operation field C 20 85 System expansion vessel total volume l 5 0 Expansion vessel factory set pressure bar 1 0 Appliance water content l 3 0 Hea...

Страница 34: ...Sr N Serial Number CHK Check Cod PIN PIN code Type Type of installation ref CEN TR 1749 Qnw min Minimum DHW heat input Qn min CH minimum heat input Qnw max DHW maximum heat input Qn max CH maximum heat input Pn min Minimum heat output Pn max Maximum heat output PMS Maximum system pressure PMW Maximum domestic hot water pressure D Specific flow rate TM Maximum operating temperature NOx Class NOx Cl...

Страница 35: ...umption Other items At full load elmax 0 039 kW Heat loss in standby Pstby 0 078 kW At partial load elmin 0 019 kW Ignition burner energy consumption Pign 0 000 kW In standby mode PSB 0 006 kW Emissions of nitrogen oxides NOX 40 mg kWh For mixed central heating appliances Stated load profile Domestic hot water production efficiency ηWH Daily electrical power consumption Qelec kWh Daily gas consump...

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Страница 40: ...immergas com Immergas S p A 42041 Brescello RE Italy Tel 0522 689011 Fax 0522 680617 Certified company ISO 9001 This instruction booklet is made of ecological paper Cod 1 038507ENG rev ST 001630 000 07 15 Inglese per IRLANDA IE ...

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