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TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE

BS 300/60 AFI-E ED.2010 rev.00

7/61

RIDUZ.OLIO 1/4"M-1/4"F

REDUCTION 1/4"M 1/4"F

REDUKTION 1/4"M 1/4"F

RIPARO ANTER.NASTRO BS280
NEW

FRONT SAW BAND COVER
BS280 NEW

RIPARO NAST.POST.280/60
NEW PA TTINO

BACK BLADE NEW COVER,280
NEW

RIPARO NASTRO
POS.BS280/60 NEW

BACK BAND COVER BS280/60
NEW

RISCONTRO REGISTRO
SCAR.PEZZI BS280 AFI-E

WORKPIECE OUTLET
ADJUSTAB.STOP

RONDELLA RAME 1/4

COPPER WASHER 1/4

RONDELLA RAME 1/8

COPPER WASHER 1/8

RONDELLA ALLUMINIO 1-4

ALUMINIUM WASHER 1-4

ALU DICHTRING 1-4

RONDELLA APPOGGIO
SS22X32X2 DIN 988 HRC45

SUPPORT WASHER SS22X32X2

AUFLAGE-FEDERRING
SS22X32X2

RONDELLA APPOGGIO
SS30X42X2,5 DIN 988 HRC45

WASHER SS30X42X2,5

RONDELLA
POLIURET.ARANCIO D.47 VITE
AVANZ.NC

WASHER D.47 BS340PR

RONDELLA 35X12X6
SVASAT.BRUNIT

RONDELLA APPOGGIO
SS20X28X2 DIN 988 HRC45

SUPPORT WASHER SS20X28X2

RONDELLE VOLANT
SS20X28X2

DICHTRING SS20X28X2

RONDELLA 35X9X5
SPIANAT.BRUN. VKS300/280

RONDELLA 35X8X5 BRUNITA

BURNISHED WASHER 35X8X5

SPEZIALUNTERLEGSCHEIBE
38X8X5

RONDELLA 40X30X10,5
SVASATA (GREZZO =AVP D.40
BARRA)

WASHER 40X30X10,5

RONDELLA 45X35X10,5
SVASATA

WASHER 45X35X10,5

RONDELLE 45X35X10,5

FEDERRING 45X35X10,5

RONDELLA 35X10X6 BRUNITA BURNISHED WASHER 35X10X6

RONDELLA SPECIALE D.20X5
BRUN.

SPECIAL BURNISHED WASHER
20X5

RONDELLE D.20X5

SPEZIALUNTERLEGSCHEIBE
D.20X5

RONDELLA APPOGGIO
SS9X15X1.2 DIN988 HRC45E
CILINDRI PN/IDR.

SUPPORT WASHER
SS9X15X1,2

DICHTRING SS9X15X1,2 DIN988

RONDELLA APPOGGIO
SS13X19X1,5 DIN988 HRC45
AVANZAT.280AFIE

SUPPORT WASHER
SS13X19X1,5

AUFLAGE FEDERRING
SS13X19X1,5

RONDELLA STAMPATA
5X15X1,2

PRINTED WASHER 5X15X1,2

RONDELLA STAMPATA 6X18X2 PRINTED WASHER 6X18X2

GEDRUECKTER FEDERRING
6X18X2

RONDELLA STAMPATA 8X24X2 PRINTED WASHER 8X24X2

RONDELLA STAMP.12X30X4
BRUNITA

PRINTED WASHER 12X30X4

GEDRUCKTER FEDERRING
12X30X4

RONDELLA STAMPATA
14X35X3

PRINTED WASHER 16X40X3,5

RUBINETTO ART.6310 1/8"MF
(DISTR.REFRIG.280 AFIE)

COCK 6310 1/8"MF

HAHN 6310 1/8"MF

RUBINETTO SFERA ART.400
1/4"FF FEM/FEM (ART.6300 -1/4-
FFAGNE

COCK ART.400 1/4" FEM/FEM.

RULLO D.40X383 AVANZATORI
AFI

FEEDER SLIDE ROLLER AFI-E

RULLO
AP.VERT.30xM12X20
NEWAUT

VERT.ROLLER FEEDER
NEWAUT

RULLO GL/10 60Z C400 D10
S1,5 MOLLA
ACC.ZINC.(RULLIERE W40)

ROLLER GL/10 60HZ C400
D10S1,5

ROLLER GL/10 60HZ C400
D10S1,5

RUOTA
TRASCINAM.SPAZZOL.BS350

BRUSH DRIVE WHEEL FOR BS
350

BUERSTE FUEHRUNGSRAD
FUER BS35

SCIVOLO
SCARIC.COL.NEWAUT.280
(NEW08)

NEWAUT.BASE UNLOADED
SHUTE 280

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Содержание BS300/60 AFI-E

Страница 1: ...ONS FOR USE BS 300 60 AFI E ED 2010 rev 00 1 61 IMET Spa Loc Tre Fontane Cisano Bergamasco Tel 035 4387911 Fax 035 787066 Web site www imetsaws com E mail imet imetsaws com Automatic hydraulic bandsaw...

Страница 2: ...NVIRONMENT The user is responsible for installation and use of this machine in compliancewith the manifacturer s instructions shown in this manual This plant meets the protection requirements in accor...

Страница 3: ...turing year Serial number IT IS IN COMPLIANCE WITH THE DIRECTIVES DIRECTIVE 2006 42 CE OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF THE 17TH 05 2006 REGARDING THE MACHINES AND THAT MODIFIES THE DI...

Страница 4: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 3 61...

Страница 5: ...e staff and for the good results of the work Most of all the noice depends on the cutting material on its sizes and on the locking system By expecting that above mentioned decibels could be exceeded w...

Страница 6: ...ions made on the machine or by the use of the machine in a place not corresponding to the indicated enviromental specifications 4 1 The manufacturer does not offer further warranties written or spoken...

Страница 7: ...ttings optionals 11 10 Blade choice 12 11 Foreseen use and controindications 14 12 Machine description 17 13 Work preparation 18 14 Band tensioning 19 15 Functioning 20 16 Regulations 25 17 Maintenanc...

Страница 8: ...w 300 mm maximum opening 4 mm minimum stroke 210 mm minimum scrap end feeder vices fitted to a floating plate sliding by ball bushing on chromium plated and tempered guides monobloc floor stand predis...

Страница 9: ...threshold of interference on the power dissipation of not less than 300 mA size 0 3 A or higher is recommended having possibly time adjustment availability 0 1 5 sec E M C Electromagnetic noise This...

Страница 10: ...or more areas for material storage have to be identified Transport with machine at sight This type of transport is usually chosen for deliveries by covered truck in case of short trips The machine is...

Страница 11: ...escription Loading roller table To rightly install the loading roller table first of all it is necessary to level and to adhere the machine Therefore level the loading roller table to the same level o...

Страница 12: ...ease Hydraulic vertical vices for cutting bundles connected to the standard vices They allow to clamp and feed a bundle of bars maximum breadth 250mm minimum breadth 110mm maximum height 120 mm Minim...

Страница 13: ...itch The teeth hardness increases and the fragility too by going from the material M2 to the M51 To make a good cut it s crucial to choose the right pitch t or NUMBER OF TEETH PER INCH z The blade mus...

Страница 14: ...e and or some accessories such as the ESC Electronic Speed Control Using manually a saw often means a significant variation of the cutting times because of the inconsistent down feed speed MATERIAL GR...

Страница 15: ...with suitable light and operating room 8 the whole equipment has to be correctly and constantly maintained and inspected on a regular basis 9 never use tools with different features from those for whi...

Страница 16: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 15 61...

Страница 17: ...ntioned devices needs a complete restoring of the working cycle 3 2 2 PROTECTION AGAINST ACCIDENTAL CONTACTS Complete metallic protection of the blade and the pulleys the blade cleaning brush and the...

Страница 18: ...ailable The choice and the use of the parts have been made by considering the conditions of use and the long machine life From the position of the work in front of the frontal vice the operator has th...

Страница 19: ...aring disc and so on are already lubricated the reducer gear holds the exact quantity of oil necessary to the operation Hydraulic system is ready to start If not tensioned stretch the springs 6 RI0439...

Страница 20: ...f right force of tension has not been opened up before If it is not so open the hinge of the cover band protection and remove it from the supports pos 1 dr RI0054 to be sure that the band or blade is...

Страница 21: ...ioned during the moving the keyboard shows diagnostic error codes In that case please refer to the enclosed errors table paragraph 9 3 2 for the identfication of the kind of error Push any button to c...

Страница 22: ...rresponding led light indicates that the machine is working CYCLE STOP 21 it allows to stop the semiautomatic or automatic cutting cycle in each moment and to push other buttons of the manual commands...

Страница 23: ...nd NUMBER OF CUT PIECES by led light 7 on Progressive display of numbers from 1 to 9999 and following appearance of the points next to the numbers that is from 1 to 9 9 9 9 CUTTING SPEED PREVIOUSLY SE...

Страница 24: ...ans or assistance staff only If you keep pushed the button MODE 10 for more than 3 seconds you can enter a diagnostics menu used for the technical assistance In this function all LED lights correspond...

Страница 25: ...necessary to have the most suitable band for the piece to cut to get the best machine performance So we recommend to read the paragraph BAND CHOICE for a right use Place the material in the vice leavi...

Страница 26: ...er controls before restoring it c by the main switch the energy of the machine is off d by opening the cover blade a safety stroke end stops the control circuit by causing the movements locking e in c...

Страница 27: ...te when setting up the correct feeder stroke the breadth of the cut caused by the blade about 1 5 mm with the original blade has to be taken into account and added to the cutting length In case more t...

Страница 28: ...re Select the number of cuts to make while pushing F2 27 RI0055 push repeatedly the buttons 13 14 RI0055 to increase or 11 15 RI0055 to reduce such number which appears on the display from 1 up to 999...

Страница 29: ...and so on 16 ADJUSTMENTS for BS 300 60 AFI E to carry out when the machine is disconnected except for the operations described in the paragraphs 16 3 16 4 16 5 16 1 VICE Adjustment of the guides play...

Страница 30: ...l pressure is produced by an hydraulic unit picture RI0426 comprised of manometer pos 4 when working it shows about 16 18 BAR the vice valve pos 3 the sawframe valve pos 2 the feeder vice valve pos 4...

Страница 31: ...saw is off Check the oil level in the gearbox by means of the proper stick 4 RI0051 Replace the coolant MONTHLY and clean the tank Ensure that all screws and bolts since they may have loosened Make s...

Страница 32: ...atic saws is normal during the usual working and anyway it does not exceed the conventional thermic limits Please see the OIL AND LUBRICANTS TABLE in order to choose the most suitable one and to compa...

Страница 33: ...THE BAND CAUSES SOLUTIONS In case of broken teeth broken blades or short blade life lay down the broken band on the floor and check the body and teeth defects look for them in the following table and...

Страница 34: ...G THIN CHIPS Increase the bend wheels speed increase the cutting pressure use bigger teeth use a proper coolant 12 PREMATURE LOSS OF THE SIDE SETTING Reduce the bad wheels speed increase the distribut...

Страница 35: ...ecially the ones which shows the picture In these cases in relation with the WEEE AEEE Regulations ask to the supplier to know the right process that depends by the machine size and purpose SPARE PART...

Страница 36: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 35 61 17 2 OILS AND LUBRICANTS Comparation table marked RI0108...

Страница 37: ...afeguard the technical productive and safety features of this equipment according to the initial setting by the manufacturer To get a detailed knowledge of this machine you can find here enclosed Elec...

Страница 38: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 37 61...

Страница 39: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 38 61...

Страница 40: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 39 61...

Страница 41: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 40 61...

Страница 42: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 41 61...

Страница 43: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 42 61...

Страница 44: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 43 61...

Страница 45: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 44 61...

Страница 46: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 45 61...

Страница 47: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 46 61...

Страница 48: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 1 61...

Страница 49: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 2 61...

Страница 50: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 3 61...

Страница 51: ...TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE BS 300 60 AFI E ED 2010 rev 00 4 61...

Страница 52: ...G 25X35X7 128987 ANELLO TEN PARAP BASL25X40X7 SEAL RING BASL 25X40X7 129107 ANELLO TEN PARAP BASL 55X70X8 SEAL RING 55X70X8 FOR COUPLING 129736 ANELLO TENUTA 47X22X7 SEAL RING 47X22X7 131828 ARCO RIDU...

Страница 53: ...GU IDE SENZA PRECARICO HIWIN HGW15CAZ0C CARRIAGE 188500 CARRO INFER AVANZ BS350 60LAVO RATO X NC BS350 60 189861 CARRO SUPER AVANZ AFI E LAVOR MODELLI AFI E FEEDER UPPER CARRIAGE AFI E 193523 CARTER...

Страница 54: ...SATO BRUNITO HEXAGONAL NUT M8 303070 DADO ES M10 UNI5588 6 S BRUN M HEXAGONAL NUT M10 UNI5588 6 S SECHSKANTIGE MUTTER M10 6 S 303845 DADO ES M12 UNI5588 6 S BRUN M EDIO HEXAGONAL NUT M12 UNI5588 6 S 3...

Страница 55: ...00 FORO 20MM TASTATORE280 300 GUIDE HIWIN LGR15R340C 20 20 513095 IMPUGNATURA NERA 20X80 PLAST X ASTA PLASTIC BLACK HANDLE D 20X80 515723 INDICATORE DIG MIL PAS5 GRIGIO DD52AN0005 0 D ELESA CE 08625 P...

Страница 56: ...2 6 10 RUBAN 280 2765X27X09 M42 616170 NIPPLO N4 4 1 4 A1 4 OTTONE BRASS THREADED CONNECTION M4 4 MESSING NIPPEL M4 4 1 4 616230 NIPPLO OLIO 1 4 X3 8 BSP RACC PER TUBO R6 CON FEMMINA 3 8 OIL THREADED...

Страница 57: ...BB HOSE CONNECTOR GES6 696346 PORTAGOMMA NYLON WES8 R1 2 GOM ITO NYLON PUSH ON CONNECTOR R1 2 NYLON ANSCHLUSS R1 2 KNIE 697300 PORTA PLACCHETTE PATTINO BS350 PAD SUPPORT FOR BAND GUIDE 350 EINSATZLAGE...

Страница 58: ...LLA 45X35X10 5 SVASATA WASHER 45X35X10 5 RONDELLE 45X35X10 5 FEDERRING 45X35X10 5 742431 RONDELLA 35X10X6 BRUNITA BURNISHED WASHER 35X10X6 744045 RONDELLA SPECIALE D 20X5 BRUN SPECIAL BURNISHED WASHER...

Страница 59: ...LON 864623 TAPPO OLIO GUARN 1 2 CIL E336 FOSFATATO NERO OIL TANK PLUG AND GASKET 1 2 VERSCHLUSSSTOPFEN 1 2 864724 TAPPO OLIO GUARN 1 4 CIL OIL PLUG GASKET 1 4 865362 TAPPO ASTINA ALS 2 18 PLUG BAR ALS...

Страница 60: ...if everything is OK the cutting unit goes down fastly slows down 10 mm over the piece cuts and then goes up It does not go up if the function F3 has been chosed It is better to make some cuts to check...

Страница 61: ...r in the data checksum in EEPROM 3 3rd block ER0005 error in the saved data in the permanent memory ER0020 emergency active emergency pushed ER0021 motor overload protections overheated motor ER0022 o...

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