8
pot according with the product need.
Note: the show value is consulted only. Specific value is determined by beverage type, filling
machine need and temperature etc.
2)
Connect power supply, power light came on.
3)
Open CO
2
gas bottle, adjust the output pressure to 0.7Mpa, and keep the pressure stable.
Turn prepare pressure switch to “I” position, open CO
2
inlet gas valve slowly. adjust
prepare pressure to 0.4~0.5Mpa using filter and pressure reducing valve to prepare
pressure to the machine, at this time, the surplus
of CO
2
gas coming into storage pot.
Carbonization adjusted to 0.4Mpa and 0.6Mpa.
4)
Switch the water pump on-‐off to manual position. Water pump running while indicator
light of water pump running comes on. When the water level of liquid level indicator
shows raise to set height, turn switch of water pump button, water pump stop work while
water pump running go out.
5)
Turn syrup pump work button to “I” position, syrup pump running while syrup pump
running indicator light come on. when liquid level in the syrup pot raise to set position,
syrup pump stop work automatically while syrup pump running go out.
6)
When the pressure gauge on the storage pot shows 0.3Mpa,turn carbonization pump to
manual position, carbonization pump running while carbonization pump running indicator
light come on, carbonization pump should be adjusted in order when running.
a)
Check against the filter reducing valve used for carbonization at 0.6 Mpa, filter
reducing valve used for prepare pressure at 0.4-‐0.5Mpa.
b)
Adjust the show value of carbonization flow meter to 2.5-‐3.5m
3
/h.
c)
Adjust productivity, namely, adjust the metering valve shows on LZB-‐40 flow meter.
d)
Adjust the ratio between syrup and water according with different need of product. It
can be carried out by adjusting ration needle valve on the syrup pipeline and prepare
carbonization pipeline. And sugar degree containing should be examined through
sampling valve below LZB-‐40 flow meter.
When liquid level shows on storage pot level indicator raise to set height, turn
carbonization pump button to stop position, carbonization pump stop work while
carbonization pump running indicator light goes out.
Note: this step should be operated consult “4”’s steps supplying water into water
storage pot. Watch gas containing condition form sampling valve below storage pot.
Meanwhile, electromagnetic valve on syrup storage pot should disgorge gas timing,
prepare pressure indicator light of regulator cubicle come on.
Produce starts: if step above is correct and prepare pressure is done, the machine can
start running, namely, turn the button of water pump and carbonization pump to “auto”
position, then, open product exit ball valve below the storage pot. Thus, product can be
sent into filling machine.
When filling machine moves about two cycles, examine the beverage in the bottle for
first time. If qualified, examine for a second time after ten minutes. If also qualified, the
machine can be in auto production state.
During produce program, if feeding of aseptic water, syrup, co
2
gas etc are in stable
state, examine can be done after an interval of some time.
If examine to beverage in the bottle are not suitable with product, do some related
adjustment according with detail condition until product is qualified.
