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Ilsco Corporation

 

2

 

4730 Madison Rd. • Cincinnati, OH 45227-1426 • 800/776-9775

IDT-12-N Hydraulic Crimping Tool

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Table of Contents

Description ..................................................................... 2
Safety ............................................................................. 2
Purpose of this Manual .................................................. 2
Warranty and Service ..................................................... 2
Important Safety Instructions ..................................... 3–4
Identification ................................................................... 5
Specifications ................................................................. 5

Operation

 .................................................................... 6–7

Periodic Pressure Relief Valve Check............................. 8 
Maintenance ................................................................... 8
Troubleshooting .............................................................. 9

Air Purging and Oil Filling Procedure

 ............................

10

Illustration .....................................................................

11

Parts List ......................................................................

12

Description

The IDT-12-N Hydraulic Crimping Tool is a hand-held, 

self-contained, dieless crimping tool intended to crimp 

aluminum and copper connectors onto electrical cable.

The hinged crimping head, which allows easy loading 

and unloading of splice connections, swivels 180° for 

maximum flexibility. The two-speed hydraulic system 

automatically switches from rapid advance (for quick 

snug-up) to normal advance (to accomplish the crimp). 

An internal pressure regulating system automatically 

sets the correct pressure for the connector.

Safety

Safety is essential in the use and maintenance of Ilsco 

tools and equipment. This manual and any markings on 

the tool provide information for avoiding hazards and 

unsafe practices related to the use of this tool. Observe 

all of the safety information  provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with 

 

the safe operation and maintenance procedures for the 

following Ilsco tool:
 

IDT-12-N Hydraulic Crimping Tool

Keep this manual available to all personnel.

Replacement manuals are available upon request at 

 

no charge.

Warranty and Service

ILSCO warrants this tool to the original purchaser for a 

period of one year from the date of purchase, provided 

the tool is operated, maintained and used in accordance 

with ILSCO’s written instructions. Ordinary wear and 

tear, damage from abuse, neglect or alterations are not 

covered by this warranty. This warranty is null and void 

 

if instructions and operating procedures are not 

followed. Contact ILSCO for all warranty and service 

issues at 800-776-9775.

Dow Corning is a registered trademark and RTV Sealant 732 is a 

trademark of Dow Corning Corporation.

Univis is a registered trademark of Exxon Mobil Corporation.

Содержание IDT-12-N

Страница 1: ...NUAL 99945282 REV 6 2009 Ilsco Corporation Q F 5 4 55 2 09 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool IDT 12 N Hydraulic...

Страница 2: ...is essential in the use and maintenance of Ilsco tools and equipment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this t...

Страница 3: ...res skin causing serious injury gangrene or death If you are injured by escaping oil seek medical attention immediately SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or uns...

Страница 4: ...parts A damaged or improperly assembled tool can break and strike nearby personnel Failure to observe this warning could result in severe injury or death Keep hands away from the crimping tool head w...

Страница 5: ...Mass Weight 7 5 kg 16 5 lb Hydraulic Oil 198 cc 12 in3 Crimping Capacities Crimping Range Copper Connectors 25 mm2 to 500 mm2 4 AWG to 1000 Kcmil Aluminum Connectors 16 mm2 to 500 mm2 6 AWG to 1000 Kc...

Страница 6: ...ssure easily punctures skin causing serious injury gangrene or death If you are injured by escaping oil seek medical attention immediately An incomplete crimp can cause a fire Use proper connector and...

Страница 7: ...e movable pin is fully engaged 4 Align the tool with the alignment mark for lugs or center stop for sleeves as shown OUTERMOST BLADE OF DIE HEAD LUG ALIGNMENT MARK LONGER LUG TANG OUTERMOST BLADE OF R...

Страница 8: ...se trigger back while pressing down on the handle 4 Repeat Steps 1 through 3 on two more test slugs 5 Test the three slugs as follows against the GO NO GO gauge as shown If the GO slot fits over the s...

Страница 9: ...es not fully retract Air in the hydraulic system Refer to Air Purging and Oil Filling Procedure Reservoir is overfilled Refer to Air Purging and Oil Filling Procedure Internal binding Return tool to I...

Страница 10: ...Pump the handle several times to advance the ram While holding a clean shop cloth over the reservoir retract the ram fully Repeat several times to purge all of the air from the system 9 With the pump...

Страница 11: ...30 Madison Rd Cincinnati OH 45227 1426 800 776 9775 IDT 12 N Hydraulic Crimping Tool Illustration 7 17 29 5 4 2 3 23 24 25 22 16 21 27 26 1 18 19 20 28 15 16 14 13 10 11 12 8 15 6 9 Torque cap screws...

Страница 12: ...ot 1 13 90512650 Screw cap 1 4 20 x 750 socket head 2 14 50356763 Pin fulcrum 1 15 90523369 Ring retaining 312 Truarc 2 16 90513797 Ring retaining 500 Truarc 2 17 50325140 Die ram 1 18 50356771 Head d...

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