IHI IC100-2 Скачать руководство пользователя страница 95

STRUCTURE&FUNCTION

 

IC70・2

1!4¶ose

 i,・'4"Hose

 

                                                                   

  

γ

ooou∠o一りHYDRAULICSCHEMATICDIAGRAM

 

                     

          

                                        

Brl一_一曲里漕_曲1輩ゆB,一「rレ4一「Hose1!4"HoseRemotecOntrolvaIve

 

      

           

                          

                           

        

114戸iA、『一ト毫」--雫■「111B1!4"Hose1/4岬Hose!4'一r一'L『-一■二ニコニ.:一一"一"1:「1、SolenoidValveTimerValve「DumpCylinder(

φ

110x中60x680)Nocushion1」12帰

 

                                    

        

                          

「層'『'「「{:Tr}"一"一"r

 

                                       

      

         

                    

r:「"'1「…111"II:llllIr-lli:lll:Ti監lii1杢PG11一【1朗

 

                                                                       

}1「IIIII::」

 

      

                              

                                  

「'「1貞1

 

     

          

                          

                             

1:●峯・一rl『」lIlI1:』lTIl一,___一、↓一_、

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

峯・1しt1112"

 

                                                                      

Jl

 

            

                                                               

:書し1ド1譲,1!4"1{11:…瑠1:::レ」PL.:」IP_.」1:1:1L■-呂1;11囲

 

                                                                        

123411:1}[

 

                       
                                              

,114一』【:EIIII闇

 

                                                                     

 

  

                                               

          

           

τ

ll/2■■.一引血IPP1/21r一

 

                                         

                            

:匹』:1::●::1::1ヤー"」壷一一ノ::

 

                                                            
         

 

                                                                        

PPl"ヒ=〈》・『コ"

 

                                              

                

       

一・-一■-一,■「、一

 

                                                                     

 

                                                                     

 

                                                                    

  

3.'4"Hose'ControlValve一1i81UminRelief(5,88MPa)「MainRelief(17.65MPa)

 

               

                                                       

:T112『II1[1暉1:1'、L~

 

                                             

                  

           

し」」」一■-」■一-J-■-」Al!2『‡Il臣BR、;●

 

           

                        

                           

  

           

上}11圭II:IIlI1」318"Hose一」1■『:llll:1」』lll':r「■、IilL↓__痢1.』

 

       

            

      

               

                             

「"1:辱'「:「■

 

                                                  

       

           

       

ε

1」手1《「」StopValve一一爵コ…:Line行IterlO

μ

oコ4ゆ昌「'7"「し■・11!2王IF'阿

 

                                                               

       

t■-'

 

                  

                                                   

L、._、一_--_-『_一.」

 

                          

                     

         

              

」111:1::1』3/4岬Hoselir脚HoseI

 

    

                                                 

         

       

314醒Hose「lIL一__L」1!4'一Hose

                                                                                                                                          

 

                          

                                           

1

 

                                    

                                      

ノ」」」ーしー『」

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

」1:

 

                 

                             

                       

3,14-Hose…:YA1,〔3!4舟Hose)1!4"'→rYS2

 

                         

                

                               

「i翅1L..」璽1.1催IrYS1Y筈.」ヱ4=_.._..:1YB21

 

                          

                                           

r

 

                                      

                                    

織iI†…rく〉む一〉一lI桝一■1」一Hose1!4"Hose3!4'■Fa1聡1lII●1…13,14"iHoseL-__1{B13/4-i1押R2T3irT一"}一←垂セニ土」

 

                  

                                  

        

               

}rI:3!4

μ

iRlniT2r一「『

η

1■'山「11111Ps111/4卍:f:{監Ps2114岬Hosell餉2rHose1』'B2

 

                                           

                              

口iili:一●:1[:!iT41,lr""1'li貼i樋IIlIII

 

                                                

                          

:1ユ→→}4一⊥

 

      

                                                                   

「-:【:1::,:1:,:一1●11:一IItIII」1「::IIl:;lll:1・Crackingゆ曙「eii…iiilOII-lCooIer:lCrackhgP「essu「e:10}4齢昌:1:::1:1"㎞__兆e遡1-1!4"rolationwhen」111暴,1尿→1丁蟹⊥一1■:11「景棄モ{策刊

 

                             

                     

                   

〉iく11〉i〈:

 

                

                                  

                         

慨d而m副Rightrearof■lbepumpmotor一1一皮L束i,F"一"rlしーF="「1」一畠-一-■■`1「:E上1:1

 

                                                                  

       

11:Il:lllLe貴}lmotorcontrolII縦L莱i、、'llllI3!4]'HoserA3'「ili:30.21c亀ノrev:1一!》H14"

 

                  

                

                       

               

lC。ntr。1:}Il::一::{t;:『1

 

          

 

           

  

                

                              

:i:II:i-1;曜:一1一

 

                         

                    

   

                      

・一:,一-._一-』ゴ

 

                                                                      

『-『.E鯉G田E瞬馳1調一6顧郡Eユー4黛5KW望2Z鋤耐.

 

                           

                                            

Ii1:11:一"一"

 

                         

             

         

               

               

」〆1IlI、illl.lLLIl,lI,亡.._『騨「1」

ω

1亀1頸亙!田1::li一'"『"、ilr山ii卍コ_・「Ii」山iIl,魎望iL⊥」1

 

           

                                                                  

1-1!4押1"Hosellノ1!●1-1晒mp甚,1「1}1⊥:,II巌寒i;.L.A21"

 

                         

        

            

                 

            

し11XIX2!2押Hose脳Gl1,2■'藩→AIx3x4G2ド'x-1厭2

                                                                                                                                          

 

                                                                       

IIil-lII=」1・11111111臨ll』1SuctionStrainer150Mesh

 

                                               

      

          

     

 

Locations[temValves、!、.Set.Pressure

 

                                                                      

〔MPa)、\kgf/cm号ノ

 

                                                                   

   

HighPressure37.3い38彰/

 

                  

                                    

         

         

HydraulicTankTotalamount:701ittersrHosePump1A1:ForwardBllReversePIPumpReliefValvesforLeftTraveIMotorCut-off34.3350

 

                                                      

         

     

   

Pump2A2:ForwardB3:ReversePIPumpReliefValvesforLeftTravelMotorHighPressure37.3380/

 

                                                                   

 

 

Cut-off34.3350

 

                                                                      

rHose

 

                                               

                

        

ControlValvesMRVMainReIiefValveforDump(Raise)17.618

σ

.1

 

                                                                

       

ORVOverLoadReliefValveforDump(Lower)5.960\

 

                                               

      

        

         

Pump1・2C1・C2ChargeReliefValve2.6、、127、

 一一下635で2800

 一ー・=一・フ阪ー

 ヲ広、・♪飴梨..

 

2-3コ

Содержание IC100-2

Страница 1: ...OPERATIONMA UAL IC100 2 1Hl SERIALNUMBER CBOO1001 PUB 2 0803EC USA...

Страница 2: ...however we cannotbeheldresponsib eforpredictingeverykindofdangerina operating conditions ItistheowneroruserofthemachinewhoisresponsibleforALWAYSpaying attentiontooperatethemachine asweHasreadingandun...

Страница 3: ...16 2 SPECIFICATIONS 2 1GeneralSpecifications 2 2Dimensions _ _ _ _ 2 1 2 3 1234567891011 131415 333333333333333 3 Nomenclature ControlsandInstruments _ _ _ _ _ BeforeStartingtheEngine _ _ _ _ EngineSt...

Страница 4: ...ursMaintenanceandChecks 500hoursMaintenanceandChecks 1000hoursMaintenanceandChecks_ _ _ 2yearsMaintenanceandChecks WhenRequiredMaintenanceandChecks UnusualOperatingConditions LongTermStorage_ _ 44444...

Страница 5: ...ynotbethorough y understoodatfirst repeatreadingituntilabi itiesasanoperatorare obtainedanddevebpedforproperoperation Furtherabilitiesasanoperatoroutsideofdesc tionsinthismanuaIcanbe obtainedfromtheex...

Страница 6: ...eread lfalabe isona partthatisrepIaced makesureanew abelis installedontherepiacedpart SeeyourIHldealerfornewIabels 8 7 1 L 1 O a OPERATORSHOULDBEINGOOD HEALTH Operatorshouldbephysica yandmentaIIy aler...

Страница 7: ...estartofaworkdayjustbecauseitseemed satisfactoryattheendoftheprevlouswork day Beforebeginningeachdaysoperation thoroughlyinspecttheentirecrawlercarrier forsignsofvandalism MAKEAWORKPLAN Priortooperati...

Страница 8: ...safedistancefromtheedgeofcliffs overhangsandslideareas 14 wo lho o O o CLEARALLPERSONNELFROMTHE MACHINEANDAREA Besuretobarricadethe obsitetoprevent entryoftheunauthorized Confirmthatthere isnoonearoun...

Страница 9: ...chine Donottrytoclimbonoroftthemachinewhen carryingtoolsorsuppiies Useahand ineto pu equipmentupontotheplatform 1 3BEFORESTARTINGTHEENGINE Clearallpersonnelfromthemachineandthe area Moveallcontro ever...

Страница 10: ...asdamage theelectricalsystem kk rr 1 5BEFOREOPERATINGTHEMACHINE CONDUCTWARM UPBEFORE OPERAT ON WarmuptheengineandthehydrauIicoil beforeoperatingthemachine Clearallpersonnelfromthemachineandthe area Cl...

Страница 11: ...hemachinebeforeattemptingtomoveit Repo anyneedrepairsnotedduring operation Q gl 1 1 DONOTTRAVELWITHTHEBODYIN DUMPPOSITlON Trave ingwiththebodyindumppositionnot onlymakesthevehicIeunstablebut imits drl...

Страница 12: ...cle 1 _ K_ DONOTTRYTOTRAVELOVER OBSTRUCTiONS T ingtotraveloverobstaclescouldcause themachineto oseitsbalanceandtopple over Avoidpotentialobstaclesinyourpath Becarefultoavoidtheconditionwhichcould lead...

Страница 13: ...lymoveupand downsIopesatadirectangIe v A WATCHTHEVEHlCLEPOSITIONWHlLE TRAVELLINGONSLOPES h t Thiscancreatehazardoussituationswhere thevehiciemaytip veL Observethefollowingpointsregarding vehiciep siti...

Страница 14: ...cientstrength width 1ength andthickness Removeice snow orslipPerymateria from therampandtruckdeckbeforebading NEVERmakeaturnonaramp r r rr o f rO 5 OBSERVEPRECAUTlONSON TRANSPORTATION B ocktracksandse...

Страница 15: ...lod Wheneverpossible parkonlevelground DONOTPARKTHEMACHINEONA GRADE ParkonaleveIsurface ifnecessarytopark onagrade blockthemachine OBSERVEPRECAUTIONSWHEN PARKINGTHEMACHINEONTHEROAD Ifyouhavetoparkthem...

Страница 16: ...theLOCKED position Stoptheengine Turntheenginestartswitchoffandremove thekey O r 2 PERFORMMAINTENANCEWORK CORRECTLY AttachaDONOTOPERATE orsimilar wamingtagtostartswitchorcontroIsbefore servicingorrepa...

Страница 17: ...PREVENTCRUSHINGORCUTTiNG NEVERattemptadjustmentswhilethe machineismovingortheengineisrunning unlessothervvisespecified SUPPORTTHEUNDERCARRIAGE WHENWORKINGUNDERTRACKS NEVERa owanyonetoworkundercarriag...

Страница 18: ...nderhighpressure Greasecomingoutofthereliefvalveunder pressurecanpenetratethebodycausing injun ordeath Donotwatchthere iefvalvetoseeifgrease isescaping Watchthetrackortrack adjustmentcylindertoseeifth...

Страница 19: ...HANDLETHEENGINE COOLANT Atoperatingtemperature theenginecodant ishotandunderpressure Theradiatorand alIIinestoheatersortheenginecontainhot waterorsteam Anycontactcancause severeburns Steamcancausepers...

Страница 20: ...edorsp edontohotsurfacesor electricaIcomponentscancauseafire DonotsmokewhilerefuelingorinarefueIing area Donotsmokeinareaswherebatteryare charged orwhereflammablemateria sare stored Donotuseothertypes...

Страница 21: ...thatyoucanreadallsafetyslgns Cleanorreplacetheseifyoucannotread thewordsorseethepictures Whencleanlngtheiabelsuseacloth waterandsoap Donotusesolvent gasoline etc YoumustreplaceaIabelifitisdamaged miss...

Страница 22: ...orup Travelbackwardtodown 2 Travei ingup downthesteepwhenfully oaded Travelbackwardtoup Travelforwardtodown Loadingandun adingthemachine BesuretoapPlytheparkingbrakeofatrack Putblocksattires 1 Setramp...

Страница 23: ...besureto fastenthestopvaIveagaln rfy ufai t fastenitan c ntlnue operatingthemachirle thept mpmaybe aged 1nsidethe engineGover q 1 E s62 RePlaCementOf heIinefil er eIemen rremOVe hePiPing formaln enan...

Страница 24: ...beforeoperationtosecuresafeandcorrect operationandmaintenance 2 Observeinstructionsandwamingsonthe operationmanua andwarninglabelswhen operatingorservicingthemachine 3 Beforestartingtheengine makesur...

Страница 25: ...zardfromtouching heatedpa s suchas engine mOtOr Or mufflerduringorright a eroperation Nevertouchwhenhot Locatedontheengine cab Signindicatesan electricalhazardfrom handlingthecable Readmanualforsafe a...

Страница 26: ...Signindicatesacrush hazardfromfalling body Readmanualand fo owsafety instructionswhen holdingthebodyina raisedposition D40548500 Signindicatesan explosionhazard Neverdrill cutwithgas hitordisassemble...

Страница 27: ...headvalve directinjectiontypewithturbocharger No ofcyL bore strokemm6 115x125 TotalpistondisplacementL7 790 RatedoutputkW minr1 ps rpm 185 4 2 000 250 2 000 Max torqueN mlmin 1 kgf mlrpm 879 3 1 700 8...

Страница 28: ...oftheoilintheo panLMAX 33 MIN 25 EngineproperL14 5 Coo antTotalamount27 8 TRAVELDRIVE Traveldrivesystem HydraulicStaticTransmi sion HST Transmissionsystem 2speedmotorautomaticcontroIandseiectiowspeed...

Страница 29: ...SPECIFICAT ONS 2 2DIMENS ONS 1 DIMENSIONS 3545 eo o1o N 3265 L 2855 7 8 N8 OO oo O Nro 3785 4655 6000 2000 750750 1 o O o o r oo N o 2 3...

Страница 30: ...4 15 16 17 18 Protector Loadingspace Upperhinge Reargate Rubbercraw er ldletumb er Safetybar Lower o er Hydraulicpump 9 20 21 22 23 24 25 10 11 Rear z 15 14 Upperro er OsciIlating link Traveldrivegear...

Страница 31: ...uellevelgauge Servicehourmeter Enginekeyswitch Headlightswitch Directionindicatorswitch Hornswitch Trave speedse ectswitch Emergencystopswitch Watertemperaturegauge Heaterswitch OPT Lighter cabin Wipe...

Страница 32: ...dicatesamalfunctionintheelectrical changingsystem lftheindicatordoesnotgoo sho lyaftertheengineissta edorifthelight comesonwhiletheengineisrunning the machinecanbeoperateduntilrepairscanused thebatter...

Страница 33: ...e without oadandbw idlingwarmingup Indicatethe Green range thatthewater temperatureisinthenormaloperating temperaturerange Ifthewatertemperaturerisetoanoverheated situation the Red rangew indicate ift...

Страница 34: ...erclockwiseandholdfor15to20seconds toa owheatingoftheglowpiugs lftheenginedoesnotstart orisbeingrestarted aftershutdown tumthekeytoOFFbefore retumingittoSTART Preheat HEAT Operation ON HeadLightSwitch...

Страница 35: ...otoperatetravelspeedse ectswitch whiletraveling EmergencyStopSwitch ThesearefortheemergencystoP Depress P sideoftheswitchtoengagethe parkingbrake ThentheparkingbrakeIamplightstoindicate thatthebrakeis...

Страница 36: ...OF Knob Donotrunthewiperwhenthewiperrubber sticksotheg assduetofreezing lnsuchacase thewiperrubbermaybedamagedorthemotor mayfail Iffreezinghasoccurredorthewiper hasnotbeenusedformayhours makesurethat...

Страница 37: ...or repairtheparkingbrake Other vise the parkingbrakemightfailtowork whichis dangerous Theoverrunalarmstartstoworkwhenthe 1 revolutionspeedbecomes50to200min higherthanthehighidlerevolutionspeed Do Aiar...

Страница 38: ...avel everforward Reverse 2 MovethetraveHeverbackward StoP 3 Releasethelevertostopthetrack andapplythebrakes PivotIefttum 4 Movetheleverrightside forward Pivotrighttum 5 Movethe everleftside forward Sp...

Страница 39: ...theleveruptoraiseanddumpthe body Hold Whentheleverisreleasedfromeither position the everwillretumtohoId Raiseoriowerbodywiilstop Lower Pushtheleverdowntobwerthebody DumpIever Raise H ld 4 Lower DumpI...

Страница 40: ...beltwhenoperating machine Adjusttheseattoa lowful evertravelwith operator sbackagainstseatback Toadjusttheseatforwardorbackward puIIleftand holdlever andmovetheseattothedesired position Re easetheieve...

Страница 41: ...are Replacethemif theyarewornordamaged Iftheboltsandnutsofthemountinghardwarearenot correctlyinsta ed theseatbeitcanseparatefromits monting Makecertaintheboltsandnutsarecorrectly installed lfaboltandn...

Страница 42: ...nspeedscontrolthe amountofairfbw AirConditionerSwitch Theswitchcontroltheairconditbneron oft function Pushingtheswitchactivatestheair conditioner Whenthisswitchison theindicator shouldbeon L A1rOutlet...

Страница 43: ...oopenthe door Openthedoorallthewayandsecureittothe catchonthecabwa foradditiona ventilatbn hk Release il o o Movethecabdoorrelease everupandtowardsthe operator withoperatorinseat tounlatchthedoor from...

Страница 44: ...dinformation 1 MachinePre StartChecks CheckaI oftheoilcoolantandfuelleve s RefertotheDailyintheMaintenanceSectionfor moredetailedinformation SeatandSeatBeltChecks Adjusttheseatatthebeginningofeachshif...

Страница 45: ...Donotengagethestartermotorformorethan 10secondsatatime Shouldtheenginefa to startwithin10seconds a owthestartermotor tocoolfor2minutes beforeattemptingtostart theengineagain TurnthekeytoOFFbeforetryin...

Страница 46: ...umpercabletothenegative boostbatteryterminaHnthesame batterysetasusedinStep6 8 Makefinalconnectionofnegative cabletoframeofthestalled machine notbatterynegative post awayfrombattery fuelor hydraulicii...

Страница 47: ...difthedumpisoperated continuouslyunderreliefconditions Operatethecontrolvalvefor10to15 secondsandthenreturnthecontrolleverto theHOLDposltionforfivetotenseconds 2 TowarmupthehydraulicoH movetheengine t...

Страница 48: ...d rpm tothedesiredspeed 5 Movethegatelocklever totheUNLOCKED position 6 StraighttraveI Forwarddirectiontravel Pushthebothtravel lever fo ardtotravelfon ard Reversedirectiontravel Pu thebothtraveI leve...

Страница 49: ...n MovetherightsidetraveIlever fo ard alIowing themachinetotheieft pivotingonthelefttrack PivotRightTum Movethele sidetravelIever forward a owing themachinetotumtotheright pivotingontheright track Spot...

Страница 50: ...ectionoftravelonasbpe whichcouldresultintippingorsides ippingof themachine Avoidchangingthe directionoftravelorgoing sidewaysonaslope RIGHT 1 Travelingonslopeswithanun oadedVehicle Setthetaravelspeeds...

Страница 51: ...simpiytostopthevehicle Afterusingthisswitch besuretocheckor repairtheparkingbrake Otherwise the parkingbrakemightfailtowork whichis dangerous Theoverrunalarmstartstoworkwhenthe 1 revolutionspeedbecome...

Страница 52: ...peed range Uselowspeedrangewhengoingupanddown sbpesorunevengroundwherebtsoftraveI powerisneeded Agoodpractlceistousethesametravel speedrangegoingdowngradethatwouidbe usedtogoupthegrade Highspeed range...

Страница 53: ...oldposltionto hddthebodyafterdumpoperation 6 Pushtheleverdowntobwerthebody 7 Releasethedumplever totheholdpositionto stopthebodyaftercompletelyIowered 8 MovetheleverIock tothebckedposition Dumplever N...

Страница 54: ...ndthe carrierstops Besuretoalwayscomplete ycbsethe bodyioweringstopvalveoncethe troubIehasbeenrepaired lfthebodybweringstopvalveisnot completelycbsed theparkingbrake wiIInotfu yrelease causinglower tr...

Страница 55: ...lefromthe straightaheadposition Towingthecarrier Whenthecarriergetsstuckforinstanceinmudand cannotescapeunderitsownpoweritmustbe towedbyanothervehicle Insuchcasesattacha shackletoawireropeandattachthi...

Страница 56: ...d8 Otons Iength2 9meters S ngho ks o Load5 Otons length8 6meters o 2 9m Load8 Otons length2 9meters bb 19 Cableslingjig m 2 eOP3 0 8t 1 1 1 Prepareawirerope shackleands ing hooksofsu icientstrengthtoh...

Страница 57: ...fore oading 2 lnsta1 hebadinglampstothetrai er securely 3 Maintainthesbpeof oadingramps within15degrees 4 Thebodyhas owercomp etelyand positiontheoperatorstationtoforvvard 5 Positionthemachinesothatit...

Страница 58: ...etected immediaterepairis essentiaLPleasecontactyourbcalIHI distributor Lug Ironcore CoveringrubberSteelcord CautionswhileworkingandtraveIling Avojdthefo owingwhiletraveIling DONOTTRAVELORWORKONSTONE...

Страница 59: ...nsionatthe highand owpartsofrutsand protrusions Thismaycausethe CraWIerStOCOmeO Donotletthecarrierfa frombcations likeIargestonesteps Thismightdamageorbreaktheiron core Makedirectionchangesinseveral S...

Страница 60: ...ckly Washawaywithwatera erworkingin IocationswithaIargesaltcontent Salt cancausetheironcoretorustorpeeL ALWAYSUSECORRECTTENSlONON THESHOE CorrecttensionwithapP cation of60kgis20to30mm Upperro er ldIer...

Страница 61: ...oo1 andtopreventexcessive temperaturesintheturbochargercenterhousing whichcouldcauseoilcokingproblems Locked a 1GateIock ever N l k StopOperation OFF ON 1 Withthemachinestopped runtheengineforfive min...

Страница 62: ...0 AirC eanerServiceAirCleaner ement4 11 FanandAlternatorBeitinspect Adjust4 12 EngineCoolantChangeCoolant WhennotusedLL C 4 20 Eve 500Sen iceHours TightenBo sRetigheningBolt4 13 LineFilterChangeLineFi...

Страница 63: ...0hoursEvery500hoursEvery1000hours BodyandcylindersPinsLubricatetheFittingsGO FuelTankDraintheWaterandSediment CheckLevelandChangeOilOH HydraulicTankDraintheWaterandSediment C eantheSuctionStrainer0 Li...

Страница 64: ...H46 H68MobiIOi DTE25 DTE26 1 000Hrs AmbientTemp Below 5 CWearProofHydrau icFuluidISO VG32Te usOii32NutoH 32 12 C H 22 36 C DTE24 22 C LowerRoIler650cc per1 000Hrs GeneraI TravelReductionGear6 0 iter1...

Страница 65: ...heraised body Usethesafetybarwhenundemeaththebodywitch hasbeenraised 1 Setthesafetybar 1 Raisethebodycompletely 2 Raisethesafetybarandsetittothebracket underthebody 3 Lowerthebodycontactthesafetybarwi...

Страница 66: ...hosesand trashbuiidup Correctanyieaksandremoveany trashfromradiator Inspectthehydraulicsystemforleaks lnspectthe tank hoses tubes plugs jointsandfittings Correctany eaks lnspectthehydrau icIevel Maint...

Страница 67: ...oil Ievel inse dipstick 3 Maintaintheo eveltotheFULLmarkondipstick Addoilifnecessary 4 Removetheoiifi Iplug andAddoil 5 Checkoi eveL 6 Cleanandinstallthefillplug 7 Closetheaccesscover ChecktheHydrau i...

Страница 68: ...lant watermixtureasnecessary 4 lfthereservetankisempty removethecoveron theengine Addcoolanttotheradiator Slowlyloosenfi cap oftheradiatortoreleasepressure 5 Inspecttheconditionofthecap9asket Rep acet...

Страница 69: ...3 Drainwaterandsedimentintosuitablecontainer Waterseparatorposition o NOTE Alwaysdisposeofdrainedfluidsas estabiishedbylocalregulations 4 Cbsethedrainp ug TravelA arm ifEquipped Test Themachinemustbe...

Страница 70: ...ting 1 Lubricatefittings and forthedump cylindersbottomandrod 2 Lubricatethefittings attheconnectionofthe bodyandmainframe 3 Lubricatethefittings onthero erlinkpins the ralsed FUELTANK O DraintheWater...

Страница 71: ...a powderorforeignmatterisfoundinit contactour sa essen iceshop Replacing tercartridges lUsingafi terwrench tumtheca ridge countercbckwiseandremoveit 2C eanthesea surfaceofthefilterbody ApP ya thincoat...

Страница 72: ...mp removethedust cap 3 Removethebaffle fromthedustcap Cleantheinsideofthedustcap 4 lnsta lthebaffle tothedustcap 5 RemovethewingboIt andtakeout thee ement Cleantheinsideoftheaircleaner housing 6 FiIte...

Страница 73: ...midway betweenthepulieys Correctlyadjustedbe tswil deflect10to15mm ToAdjust 1 Toadjustthebelts oosenmountingbolts and bracketbo t 2 Movecomponentinoroutasrequiredtoobtain thecorrectadjustment 3 Tighte...

Страница 74: ...mwithspecifiedtorques oo 1 3 No ThreadSizeTighteningTorque SpecialtighteningWrenchSize mm kgf mN m TravelreductionGear30M2048 7476 Sprocket30M2048 7476 Lowerroller36M2484 1 92 5825 908 2 Generaltorque...

Страница 75: ...erhead 4 Loosenthecase andre ovetheused element 5 Cieantheinsideofthecase andfiiterhead 6 Insta thenewelementtothecase 7 lnstallthecase tothefilterbase 8 Starttheengineandoperateitafewminutes inspectf...

Страница 76: ...o314 0fatum 5Afterfittingthecar ridge releasetheair Fuelfilter Feedpump Ol o o H h Filter ca ridge Applyafilter wrench DrainpIug Re easingairfromafuelsystem Whenafue filterisdisassem edorafueltankis e...

Страница 77: ...ebottom 2 RemoveoilIevelplug 3 lshouldbetothebottomofoi evelplug opening 4 Addoilthroughtheopenlngofoi evelplug if necessa y 5 eanplug uslngadeannonflammable solvent 6 InstaIIleveiplug 7 Repeatprocedu...

Страница 78: ...agecould result Donotcleanthefiltere ementsby bumpingortapPingthem Donotusefilterelementwithdamaged pleats gasketsorseals Enginedamagecouldresult 6 lnstaIlanewcleane ement and tightenthewingbolt 7 Ins...

Страница 79: ...3 CleantheplugsusingacIeannonflammable solvent 4 Instalidrainplug 5 Fillthetravelreductiontobottomoflevelplug opening 6 lnsta leve plug 7 PerformSteps1 60ntheothertravelreduction Usingadifferentcontai...

Страница 80: ...isposeofusedoilandfilteras establishedby ocalregulations 4 Removethestrainercover fromthehydraulic tankandcleanthestrainer 5 CIeantheinsideofthetankwiththec eanoil 6 lnspecttheO ringandrep aceitifdama...

Страница 81: ...ecap 3 Openthedrainvalvesandallowthecoolantto drain Drainvalvesbcatedundertheradiatorandthe cylinderblocklef tside 4 C osethedrainvalves Fillthesystemwith CIeaningSO UtiOn 5 Startandruntheenginefor1 2...

Страница 82: ...ng Life Coolantisthereforerecommended forusewiththismachinewhenexchangingits coolant MixingRatioofLong Life Coolant ThemixingratioofLong Life Coolantwithwater determinesthefreezingPoint Selectthemixin...

Страница 83: ...scorrect 2 Operatethemachinebackandforthto equalizepressure 3Checktheamountoftracksagagain andadjustasnecessa TrackLoosening 1 RemovesoHdepositedonidlerbearing 2 Loosenthecheckvalve onetum onlytoaIlow...

Страница 84: ...enrequired lfanyelectrolyteis sp led repiaceitwithfreshsulfuricacid ofsamespecificgravityasthatof remainingince Levelofelectrolyte mustneverfaHbelowtopsofplates 1 Cleanliness Anyacidthatmayhavebeenspi...

Страница 85: ...ed Replace 1 TumthestartswitchtotheOFFposition 2 Pu11theratchandremovethecoverforfuse acceSS 3 Changethedamagedfusetonewone Fuseamperage 20A Fusebox atch Cover r FUS ELINK Thefusiblelinkisprovidedbetw...

Страница 86: ...sectioniscorrodedandhaswhite powderattachedonthesurface usewarmwater towipeitoff Thiswi ibeveryeffectivein deaning 3 lftheterminalareaisbadlycorroded takethe terminalsectionoff andcleanitwithawirebrus...

Страница 87: ...cementls 0 30in rmoredeep recommendedwhen IugIs5mm n Lug i i Stee c rd exposed SteelcordcuUl o 2 ExposureofSteelCords lfsteelcordisexposedbecauseof wearyrubberordamage repIaceitwith brand newone 3 Cut...

Страница 88: ...laceorrepairanycooling componentfoundtobedefective radiator P ope system 2 Condensationinthefueltank contaminatesthefue supplywithwater whichcanfreezeinthefueHinesand blockthefuelfbwtotheenglne To min...

Страница 89: ...important becauseithelpsdissipateheat Check theoi levelfrequentlyandaddoilas requiredtomalntainrequlredIevel Too Iittieoilwilihinderheatdissipation 2 Toensurepropercoolantcirculation drainandflushthec...

Страница 90: ...aybeexposedtothe deterioratingeffectsofsalt moisture or both Toprotectexposedmetallic surfaces wiring paintandotheritems keepthemdryandwe ubricatedwhere saltorhighhumidityareencountered Followtherecom...

Страница 91: ...formfiIIthefuel Iubrication andoiI change Storethebatteryafterremovethenegative terminalandcoveringitordismountingthebattery fromthemachine Lockthedump everwiththe ocklever DuringStorage 9 o lfyouhave...

Страница 92: ...ornozzle Insuf cientcompressedpressure Repairpa s Engineoilpressure Shortofoi noilpan SUPP yoiI waming amp ights Cloggedoi ter Rep acee ement Defectofoilpressureswitch Replacepa s Defectofmonitor Repi...

Страница 93: ...oesnotchan9eevenifchangingse ectors DiscontinuityordisconnectionofeieCtriCWireS Defectoflimitswitchforselector DefectofsolenoidvalveforoReconnectwires Replace imitswitch RepIacesolenoidvalue Machinecu...

Страница 94: ...CPmUD eV aV10 nOC re 00CHO I L ____ ____ __________ 1 1 __ _rr_ ___ _ I SetPressureforRe efVa ves Fortravel speedshl Suction strainer Locations temVa vesSetPressure MPa2kgf cm A1 ForwardB1 ReverseP Pu...

Страница 95: ...niT2r 1 11111Ps111 4 f Ps2114 Hosell 2rHose1 B2 iili 1 iT41 lr 1 li i IIlIII 1 4 1 1 1 11 IItIII 1 IIl lll 1 Cracking eii iiilOII lCooIer lCrackhgP essu e 10 4 1 1 1 __ e 1 1 4 rolationwhen 111 1 1 1...

Страница 96: ...or EnginetachometerHourmeter _ oConbinatlonswllch e B RYGB Y RWGWLW 1 Horm afeLyreIayrelay Parking mp P R F EL TE P 5LighlreIay LlghlreIay C2 F asherreiay LRe ay forLhesta er 2 BC1Re aylforLheparkingI...

Страница 97: ...n March2008 A rightsresenled lC100 2 0PERATIONMANUAL IHI Editing PublishingOffice lHlConstru tionMa hinerylimited ProductSupPortDepartment 236 8611 3174 3174Showa machi Kanazawa ku Yokohama Kanagawa 2...

Отзывы: