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1.4  Safety instructions for this device 

These installation and operating instructions are an integral part of the device 
and  must  be  forwarded  to  the  responsible  departments  "Goods  inward, 
Transport, Installation, Commissioning and Maintenance". They must be kept in 
such a way that the technical staff have access to these documents at all times. 
If  the  device  is  passed  on  to  a  third  party,  these  installation  and  operating 

 

instructions must also be included in the national language of the third party. 

Avoid  shocks  and  hard  contact  during  transport,  as  this  can  lead  to  damage.  During 
intermediate storage, the device must be kept dry and secured against damage. 

When  servicing  the  unit,  make  sure  to  use  sharp-edged  internal  parts  and  avoid  shards  of 
broken  glass.  There  is  a  risk  of  cutting  hands  and  arms!  Always  wear  work  gloves  when 
changing packing, valve seat and valve plug.  

For units with a dead weight of 30 kg or more, the customer must provide adequate support 
(e.g. via a spring suspension device, etc.). This can be attached to the holding strap/eyelet on 
the device. 

When  returning  goods  to  IGEMA  GmbH,  the  applicable  safety  and  environmental  laws 
according  to  GGVSEB  [German  ordinance  on  the  national  and  international  carriage  of 
dangerous goods by road, rail, and inland waterways] must always be observed. If there are 
any risks to health or the environment due to residues or the device has a mechanical defect 
this must be indicated when returning the device and the necessary precautionary measures 
must be taken. If the returned goods are devices that have come into contact with or contain 
hazardous substances, a safety data sheet must be enclosed, and the goods must be clearly 
marked.  In  addition,  the  hazardous  substance  must  be  reported  to  the  logistics  service 
provider. 

1.5  Exclusion of liability 

IGEMA  GmbH  Mess-  und  Regelsysteme  will  assume  no  liability  if  the  above  regulations, 
instructions and safety precautions are not observed and followed. If they are not expressly 
listed in the installation and operating instructions, changes to an IGEMA device are carried 
out at the risk of the user. 

2.  Contents of packing 

1.  Unless otherwise agreed, the level gauge is delivered in units A and B. 

 

Unit A consists of: 

  glass holder (1-15) 

  top shutoff valve (16) 

  bottom shutoff valve (17) 

  drain valve (18) 

  transport unit (20) 

– offset version 

  water level mark (21) - optional 

 

Unit B consists of: 

  Illuminating device (19) 

2.Installation and operating instruction.

 

 

 

Caution 

Содержание TG32

Страница 1: ...TG32 TG120 Transparent Level Gauge Edition 11 2020 D 03 B 50371 EN 01 ASSEMBLY AND OPERATING MANUAL...

Страница 2: ...e Steam is our passion and we offer you the entire programme for the safe and economic operation of your plants especially in the steam and condensate sector Please read the installation and operating...

Страница 3: ...32 and TG120 9 3 1 Device versions 9 3 2 Identification plate Marking 10 3 3 Intended use 10 3 4 Function description 10 3 5 Assembly 11 4 Technical Data 12 4 1 Device dimensions 12 4 2 Limitation of...

Страница 4: ...ance 17 7 5 Cleaning the indicator 17 7 6 Cleaning the glass or mica shields 18 7 7 Replacing the glass or mica shields 18 7 7 1 Dismantling 18 7 7 2 Fitting 19 7 8 Maintenance work on shutoff valve 2...

Страница 5: ...bove tasks IGEMA GmbH accepts no liability for damage to property or personal injury caused by unqualified persons or by failure to observe these installation and operating instructions If no sufficie...

Страница 6: ...s The maximum values of the pressure and temperature range of the device must be checked before installation If the maximum allowable operating values of the device are lower than those of the system...

Страница 7: ...been depressurised and that the pressure has been safely reduced to atmospheric pressure In principle no system should be regarded as unpressurized even if indicated by pressure measuring devices suc...

Страница 8: ...and environmental laws according to GGVSEB German ordinance on the national and international carriage of dangerous goods by road rail and inland waterways must always be observed If there are any ri...

Страница 9: ...TG120 are available as standard in two variants one with a simple sight length and one with sight lengths offset to each other In the offset variant there is always an overhang of 26mm to the opposite...

Страница 10: ...use These can be found on the identification plate The operator of the direct water level gauge is responsible for the intended use of the indicator With the offset version adequate support e g by spr...

Страница 11: ...9 Borosilicate glass 10 Mica shield TG120 11 Graphite gasket 12 Base body 13 Soft iron gasket 14 Thread plug G 15 Gasket 16 Top shutoff A1 valve 17 Bottom B1 shutoff valve 18 Drain valve 19 Illuminat...

Страница 12: ...nd can be viewed All other dimensions can be found in the following tables Single show length Size Visible length Dimension E Process connection length Dimension A Min Max 5 200mm 7 7 8 280mm 11 400mm...

Страница 13: ...870mm 73 5 8 1950mm 76 7 9 2090mm 82 2 7 5 5 8 2010mm 79 1 7 2090mm 82 2 7 2230mm 87 4 5 8 8 8 2150mm 84 2 3 2230mm 87 4 5 2370mm 93 1 3 5 8 9 2290mm 90 1 6 2370mm 93 1 3 2510mm 98 5 6 8 8 9 2430mm 95...

Страница 14: ...al principle Handle handwheel rotated clockwise shutoff valve is closed Handle handwheel rotated anticlockwise shutoff valve is opened Tools to increase hand torque are not permitted 5 3 Self closing...

Страница 15: ...tion can be found in the product specific assembly and operating instructions or in the data sheet 7 Commissioning and maintenance phase 7 1 Commissioning and maintenance requirements Commissioning an...

Страница 16: ...due to material settlements that cannot be ruled out This should be repeated until the bolts permanently hold the specified torques The union nuts of the valves must be tightened so that no leakage oc...

Страница 17: ...and leakage The specified torques and the described tightening sequence point 7 1 apply 7 4 Maintenance When replacing components it must be ensured that only original IGEMA GmbH parts are used Any wa...

Страница 18: ...sons and to ensure full use of the indicator glasses mica and gaskets must always be replaced annually Without the annual replacement IGEMA will not accept any warranty if this causes damage to the se...

Страница 19: ...e marked side facing the medium The glasses must be installed in such a way that the marking can be read from the outside drawing1 item 7 1 Grease the bolts 1 with a suitable assembly paste Position g...

Страница 20: ...packing set 5 6 7 can be pulled off It is important that the valve spindle is cleaned and freed of deposits also ensure that it does not suffer any damage Assembly is described in the next section As...

Страница 21: ...nd pull off the pipe Unscrew the shut off valve from the transparent level gauge Screw a new drain valve with a new seal supplied with shut off valve into the transparent level gauge paying attention...

Страница 22: ...e is blocked connection bores in the gauge are blocked 1 Close shutoff valves 2 Slowly open drain valve Depressurise gauge carefully open shutoff valves clean inlet and outlet pipes clean gauge To put...

Страница 23: ...nx1 Spare Part Set TG120 4 Spare Part Set 5 15 13067 1 nx1 4 Spare Part Set 6 15 13068 1 nx1 4 Spare Part Set 7 15 13069 1 nx1 4 Spare Part Set 8 15 13070 1 nx1 4 Spare Part Set 9 15 13071 1 nx1 4 Spa...

Страница 24: ...nit and separate waste products When disposing the unit observe legal regulations for waste disposal Caution hot Caution This high quality IGEMA product was designed manufactured and tested with the a...

Страница 25: ...25 12 Manufacturer s Declaration...

Страница 26: ...26 Link to TG32 Link to TG120...

Страница 27: ...27...

Страница 28: ...28 Antwerpener Str 1 Fon 49 2501 92424 0 48163 M nster Fax 49 2501 92424 99 Deutschland info igema com www igema com IGEMA GmbH...

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