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Model HDB1½/HDB40

 • 

2

hdb15dl7sm-rev0217

Performance

HDB1½/HDB40

SUCTION/DISCHARGE PORT SIZE

• HDB1½: 1½ NPT

• HDB40: 1½ BSP (Tapered)

CAPACITY

• 0 to 105 gallons per minute

  (0 to 397 liters per minute)

AIR DISTRIBUTION VALVE

• No-lube, no-stall design

SOLIDS-HANDLING

• Up to .25 in. (6.3mm)

HEADS UP TO

• 125 psi or 289 ft. of water

(8.8 Kg/cm

2

 or 88 meters) 

MAXIMUM OPERATING PRESSURE

• 125 psi (8.6 bar)

DISPLACEMENT/STROKE

• .37 Gallon / 1.4 liter

SHIPPING WEIGHT

• Aluminum 75 lbs. (34kg)

• Cast Iron 104 lbs. (47kg) 

• Stainless Steel 107 lbs. (48kg)

100

90
80
70
60
50
40
30
20
10

0

0

10

20

30

40

50

60

70

80

90

100

110

0

100

150

200

250

350

BAR

50

300

400

0

1

2

3

4

5

6

7

PSI

10(17)

20(34)

30(51)

80 PSI

100 PSI 

60 PSI

40 PSI

(5.44 BAR)

(6.8 BAR)

(4.08 BAR)

(2.72 BAR)

(1.36 BAR)

40(68)

50(85)

60(101.9)

70(118.9)

100(170)

90(152.9)

80(135.9)

Liters per minute

U.S. Gallons per minute

CAPACITY

AIR CONSUMPTION 

SCFM (M

3

/hr)

HEAD

MODEL HDB1½ Performance Curve

Performance based on the following: elastomer fitted pump, flooded suction,

water at ambient conditions. The use of other materials and varying hydraulic

conditions may result in deviations in excess of 5%.

20 PSI Air Inlet Pressure

Materials

Material Profile:

Operating 

 

Temperatures:

Max.

Min.

Conductive Acetal: 

Tough, impact resistant, ductile. Good 

abrasion resistance and low friction surface. Generally inert, with 

good chemical resistance except for strong acids and oxidizing 

agents.

190

°

F

88

°

C

-20

°

F

-29

°

C

EPDM:

 Shows very good water and chemical resistance. Has 

poor resistance to oils and solvents, but is fair in ketones and 

alcohols.

280

°

F

138

°

C

-40

°

F

-40

°

C

FKM:

 (Fluorocarbon) Shows good resistance to a wide range  

of oils and solvents; especially all aliphatic, aromatic and  

halogenated hydrocarbons, acids, animal and vegetable oils. 

Hot water or hot aqueous solutions (over 70

°

F(21

°

C)) will  

attack FKM.

350

°

F

177

°

C

-40

°

F

-40

°

C

Hytrel®:

 Good on acids, bases, amines and glycols at room 

temperatures only.

220

°

F

104

°

C

-20

°

F

-29

°

C

Neoprene:

 All purpose. Resistance to vegetable oils. Generally 

not affected by moderate chemicals, fats, greases and many 

oils and solvents. Generally attacked by strong oxidizing acids, 

ketones, esters and nitro hydrocarbons and chlorinated aromatic 

hydrocarbons.

200

°

F

93

°

C

-10

°

F

-23

°

C

Nitrile: 

General purpose, oil-resistant. Shows good solvent, oil, 

water and hydraulic fluid resistance. Should not be used with 

highly polar solvents like acetone and MEK, ozone, chlorinated 

hydrocarbons and nitro hydrocarbons.

190

°

F

88

°

C

-10

°

F

-23

°

C

Nylon: 

6/6 High strength and toughness over a wide  

temperature range. Moderate to good resistance to fuels, oils 

and chemicals.

180

°

F

82

°

C

32

°

F

0

°

C

Polypropylene:

 A thermoplastic polymer. Moderate tensile 

and flex strength. Resists stong acids and alkali. Attacked by 

chlorine, fuming nitric acid and other strong oxidizing agents.

180

°

F

82

°

C

32

°

F

0

°

C

PVDF:

 (Polyvinylidene Fluoride) A durable fluoroplastic with 

excellent chemical resistance. Excellent for UV applications. 

High tensile strength and impact resistance.

250

°

F

121

°

C

0

°

F

-18

°

C

Santoprene®:

 Injection molded thermoplastic elastomer with 

no fabric layer. Long mechanical flex life. Excellent abrasion 

resistance.

275

°

F

135

°

C

-40

°

F

-40

°

C

UHMW PE:

 A thermoplastic that is highly resistant to a broad 

range of chemicals. Exhibits outstanding abrasion and impact 

resistance, along with environmental stress-cracking resistance.

180

°

F

82

°

C

-35

°

F

-37

°

C

Urethane:

 Shows good resistance to abrasives. Has poor 

resistance to most solvents and oils.

150

°

F

66

°

C

32

°

F

0

°

C

Virgin PTFE:

 (PFA/TFE) Chemically inert, virtually impervious. 

Very few chemicals are known to chemically react with PTFE; 

molten alkali metals, turbulent liquid or gaseous fluorine and 

a few fluoro-chemicals such as chlorine trifluoride or oxygen 

difluoride which readily liberate free fluorine at elevated  

temperatures.

220

°

F

104

°

C

-35

°

F

-37

°

C

Maximum and Minimum Temperatures are the limits for which these materials can be operated. 

Temperatures coupled with pressure affect the longevity of diaphragm pump components. 

Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:

Alloy C:

 Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.

Stainless Steel: 

Equal to or exceeding ASTM specification A743 CF-8M for corrosion 

resistant iron chromium, iron chromium nickel and nickel based alloy castings for  

general applications. Commonly referred to as 316 Stainless Steel in the pump industry.

For specific applications, always consult the Chemical Resistance Chart.

CAUTION! 

Operating temperature limitations are as follows:

Ambient temperature range:

  -20°C to +40°C 

Process temperature range:

  -20°C to +80°C for models rated as category 1 equipment

 

-20°C to +100°C for models rated as category 2 equipment

In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.

ATEX Detail

MODEL SPECIFIC

UNIVERSAL ALL AODD

1: PUMP

 SPECS

Содержание WARREN RUPP SANDPIPER HDB11/2

Страница 1: ... 4 NPT INDICATES DIMENSIONS WITH SUCTION AND DISCHARGE PORTS ROTATED 180 TO A VERTICAL POSITION Warren Rupp Inc A Unit of IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM 2017 Warren Rupp Inc Certified Quality ISO 9001 Certified ISO 14001 Certified SERVICE OPERATING MANUAL Original Instructions 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 A...

Страница 2: ...out or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plastic components are not UV stabi...

Страница 3: ...n Guide Troubleshooting Guide SECTION 3 EXPLODED VIEW 8 Composite Repair Parts Drawing Composite Repair Parts List Down Ported Option Drawing Material Codes SECTION 4 AIR END 12 Air Distribution Valve Assembly Pilot Valve Assembly SECTION 5 WET END 14 Diaphragm Servicing SECTION 7 WARRANTY CERTIFICATES 15 Warranty CE Declaration of Conformity Machinery ATEX Declaration of Conformity 1 PUMP SPECS 2...

Страница 4: ...Stainless Steel Wetted Cast Iron Air SS Stainless Steel Wetted Aluminum Air HC Alloy C Wetted Aluminum Air HI Alloy C Wetted Cast Iron Air Pump Series HD Heavy Duty Pump Design B Solid Ball Pump Size Options 1 1 2 P1 Intrinsically Safe ATEX Compliant Pulse Output Discharge Porting Position D Down Ported S Side Your Serial fill in from pump nameplate ______________________________________ __ __ ___...

Страница 5: ...s like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F 23 C Nylon 6 6 High strength and toughness over a wide temperature range Moderate to good resistance to fuels oils and chemicals 180 F 82 C 32 F 0 C Polypropylene A thermoplastic polymer Moderate tensile and flex strength Resists stong acids and alkali Attacked by chlorine fuming nitric acid and other stro...

Страница 6: ...d connections 2 23 57 9 96 253 10 63 270 15 50 394 13 87 352 19 5 8 71 221 9 15 232 11 00 279 6 81 173 14 84 377 1 18 30 12 06 306 7 67 195 8 63 219 9 00 229 4X 47 12 1 1 2 NPT 1 1 2 BSP TAPERED DISCHARGE PORT 1 1 2 NPT 1 1 2 BSP TAPERED SUCTION PORT MOUNTING HOLES AIR EXHAUST 3 4 NPT AIR INLET 3 4 NPT INDICATES DIMENSIONS WITH SUCTION AND DISCHARGE PORTS ROTATED 180 TO A VERTICAL POSITION Dimensi...

Страница 7: ...tions 12 04 306 14 50 368 16 26 413 18 5 5 22 132 17 28 439 10 55 268 11 59 294 17 72 450 6 27 159 9 96 253 23 31 592 15 81 401 10 64 270 12 50 318 10 50 267 8 64 219 8X 44 11 AIR EXHAUST 3 4 NPT 1 1 2 NPT 1 1 2 BSP TAPERED SUCTION PORT 1 1 2 NPT 1 1 2 BSP TAPERED DISCHARGE PORT MOUNTING HOLES AIR INLET 3 4 NPT INDICATES DIMENSIONS WITH SUCTION AND DISCHARGE PORTS ROTATED 180 TO A VERTICAL POSITIO...

Страница 8: ...e check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the oppo...

Страница 9: ... causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The ...

Страница 10: ...oint of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line ...

Страница 11: ...onductive Nitrile Seat Gaskets Fabric Manifold Gaskets Nitrile O Rings Nitrile Wear Pads 476 244 363 Wet End Kit FKM Diaphragms FKM Balls Conductive PTFE Seat Gaskets PTFE Manifold Gaskets PTFE Encapsulated O rings FKM Wear Pads 476 244 364 Wet End Kit EPDM Diaphragms EPDM Balls Conductive PTFE Seat Gaskets Fabric Manifold Gaskets Nitrile O rings EPDM Wear Pads 476 244 365 Wet End Kit Neoprene Dia...

Страница 12: ...Kits 43 24 43 30 24 6 48 50 51 45 47 30 45 Optional Down Ported Conversion Kits 475 022 156 Down Ported Conversion Kit 475 022 010 Down Ported Conversion Kit 475 022 110 Down Ported Conversion Kit 475 022 112 Down Ported Conversion Kit Conversion Kit Includes the Following items 6 24 30 43 45 47 48 50 51 3 EXP VIEW ...

Страница 13: ...scription Qty 1 031 019 156 Assembly Main Air Valve Aluminum Center 1 031 019 010 Assembly Main Air Valve Cast Iron Center 1 2 050 005 360W Ball Check 4 050 005 363 Ball Check 4 050 005 364 Ball Check 4 050 005 365W Ball Check 4 050 005 354 Ball Check 4 050 010 600 Ball Check 4 3 070 006 170 Bearing 2 4 095 073 000 Assembly Pilot Valve 1 5 114 002 156 Bracket Intermediate 1 114 002 010 Bracket Int...

Страница 14: ...ne Rubber 360 Nitrile Rubber Color coded RED 363 FKM Fluorocarbon Color coded YELLOW 364 EPDM Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre...

Страница 15: ... before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty 1 A 1 B 1 B 1 C 1 E 1 F 1 G 1 C 1 E 1 F 1 G 1 D Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove Hex Head Cap Screws 1 G Step 2 Remove end ...

Страница 16: ...ings 1 4 E 560 023 360 O Ring Spool 2 4 F 675 037 080 Retaining Ring 1 4 A 4 F 4 D 4 B 4 C 4 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 4 F Step 2 Remove sleeve 4 B inspect O Rings 4 C replace if required Step 3 Remove spool 4 D from sleeve 4 B inspect O Rings 4 E replace if required Step 4 Lightly lubricate O Rings 4 C and 4 E Reassemble in reverse order LE...

Страница 17: ...y together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate for stress relaxation in the clamped assembly Step 6 Thread one assembly onto the diaphragm rod with sealing washer when used and bumper Step 7 Install diaphragm rod assembly into pump and secure by i...

Страница 18: ...1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Ru...

Страница 19: ...edge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X DEKRA Certification B V 0344 Meander 1051 6825 MJ Arnhem The Netherlands Applicable Standard EN13463 1 2001 EN13463 5 2003 EN60079 25 2004 Harmonised Standard EN13463 1 2009 EN13463 5 2011 EN6007...

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