Bailey Infi 90 IMAOM01 Instructions Manual Download

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Process Control and
Automation Solutions
from Elsag Bailey Group

E96-206

Analog Output Module

(IMAOM01)

Summary of Contents for Infi 90 IMAOM01

Page 1: ... Process Control and Automation Solutions from Elsag Bailey Group E96 206 Analog Output Module IMAOM01 ...

Page 2: ...MENTS ÉLECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR FRÉQUENCE RADIO DES PRÉCAUTIONS DEVRONT ÊTRE PRISES LORS DE L UTILISATION DU MATÉ RIEL DE COMMUNICATION PORTATIF LA PRUDENCE EXIGE QUE LES PRÉCAUTIONS À PRENDRE DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE PERTURBATIONS DU PROCÉDÉ L ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L ASPECT SÉCURITAIRE...

Page 3: ...devices This instruction explains the module features specifications and operation It details the procedures to follow to set up and install an Analog Output Module AOM It explains trouble shooting maintenance and module replacement procedures The system engineer or technician using the AOM should read and understand this instruction before installing and operat ing the module In addition a comple...

Page 4: ...through 5 4 Original 6 1 Original 7 1 Original 8 1 Original A 1 through A 3 Original B 1 through B 3 Original When an update is received insert the latest changed pages and dispose of the super seded pages NOTE On an update page the changed text or table is indicated by a vertical bar in the outer mar gin of the page adjacent to the changed area A changed figure is indicated by a vertical bar in t...

Page 5: ...l Handling This module uses Electrostatic Sensitive Devices ESD AVERTISSEMENT D ORDRE GENERAL Environment de l equipement Nes pas soumettre les composantes a une atmosphere corrosive lors du transport de l entreposage ou de l utilisation Risques de chocs electriques lor de l entretien S assurer de debrancher l alimentation ou de prende les precau tions necessaires a eviter tout contact avec des co...

Page 6: ...t 2 3 Output Circuits 2 3 OUTPUT CIRCUIT CONNECTIONS 2 5 MODULE BUS 2 5 MODULE DATA MESSAGES 2 5 Write Analog Output 2 5 Read Point 2 6 Read Status 2 6 LOGIC POWER 2 6 MACHINE FAULT TIMER 2 7 ON LINE TESTS 2 7 STATUS LED INDICATOR 2 7 SECTION 3 INSTALLATION 3 1 INTRODUCTION 3 1 SPECIAL HANDLING 3 1 UNPACKING AND INSPECTION 3 1 SETUP PHYSICAL INSTALLATION 3 2 Address Switch S2 Setting 3 2 Output Vo...

Page 7: ...e Configuration 5 2 Output Circuit Error 5 3 MODULE PIN OUT 5 3 SECTION 6 MAINTENANCE 6 1 INTRODUCTION 6 1 MAINTENANCE SCHEDULE 6 1 SECTION 7 REPAIR REPLACEMENT PROCEDURES 7 1 INTRODUCTION 7 1 MODULE REPAIR REPLACEMENT PROCEDURES 7 1 SECTION 8 SUPPORT SERVICES 8 1 INTRODUCTION 8 1 REPLACEMENT PARTS AND ORDERING INFORMATION 8 1 TRAINING 8 1 TECHNICAL DOCUMENTATION 8 1 APPENDIX A TERMINATION UNIT CO...

Page 8: ...signments A 3 B 1 NIAO01 Circuit Diagram Voltage Mode B 1 B 2 NIAO01 Circuit Diagram Current Mode B 2 B 3 NIAO01 Terminal Assignments B 3 List of Tables No Title Page 3 1 Address Switch Settings S2 3 3 3 2 Analog Output Point to Jumper 3 4 3 3 Output Option Jumper Configuration 3 4 4 1 IMAOM01 Status LED Indicator 4 2 5 1 Status LED Indications and Corrective Actions 5 1 5 2 Function Code 28 5 2 5...

Page 9: ...Output Module AOM output signals The IMAOM01 is a direct func tional replacement for the Network 90 NAOM01 This manual explains the purpose operation and maintenance of the AOM It addresses handling precautions and installation procedures Figure 1 1 illustrates the INFI 90 communication levels and the position of the AOM within these levels Figure 1 1 INFI 90 Communication Levels ANALOG OUTPUTS 8 ...

Page 10: ...erate the module logic circuits and connects the module bus to establish communication between it and other modules refer to Table 5 3 The analog signals are output through connector P3 using a cable connected to a Termi nation Unit TU or Termination Module TM refer to Table 5 4 P3 also connects 24 VDC required to operate the analog output circuits from a TU TM to the module The terminal blocks ph...

Page 11: ...e front panel indicator and start up of the slave module Troubleshooting Describes the error indications and corrective actions to take Maintenance Has a maintenance schedule for the module and other INFI 90 assemblies Repair Replacement Procedures Details the procedures to replace an AOM Support Services Provides replacement part ordering information It explains other areas of support that Bailey...

Page 12: ... control strategy LED Light Emitting Diode the module front panel indicator that shows status and error messages LSB Least Significant Bit the bit of a binary number that carries the least numerical weight Master Module One of a series of controller modules designed to direct field processes through a slave module The multi function processor is an example MFP Multi Function Processor Module a mul...

Page 13: ...t output connection between plant equipment and the INFI 90 process modules The termination module slides into a slot in the termi nation mounting unit TU Termination Unit provides input output connection between plant equipment and the INFI 90 process modules The termination unit is a flat circuit board for panel mount ing Document Number Document I E96 201 Multi Function Processor IMMFP01 I E96 ...

Page 14: ...ually jumper selected for each output Individually jumper selected for each output Jumper selected for ALL outputs Output Impedance Current minimum Voltage maximum 200 Kohm 0 7 ohm Output Load Current maximum Voltage minimum 600 ohm 1 Kohm Short Circuit Protection 75 mA maximum D A Resolution 10 bits MOUNTING Occupies one slot in standard INFI 90 Module Mounting Unit ENVIRONMENTAL Ambient Temperat...

Page 15: ...used with a AOM Nomenclature Hardware IMMFP01 02 Multi Function Processor Module IMMFP03 04 05 Multi Function Processor Module IMCOM03 04 Controller Module NTAO01 Termination Unit NIAO01 Termination Module NKTU01 Cable Termination Unit NKTU02 Cable Termination Module NKTM01 Cable Termination Module ...

Page 16: ...se These signals steered by a master module configuration are sent to the process to control field devices MODULE BLOCK DIAGRAM An AOM operates in conjunction with master modules It con tains all control circuitry required to receive and interpret data from other INFI 90 devices generate eight separate analog out puts and relay operating status when requested All AOM func tions are controlled by a...

Page 17: ...efine all eight outputs NOTE To obtain the 0 VDC output a 25 percent value must be sent to the AOM using FC 28 The input to FC 28 is converted to a percentage using the equation Refer to the Function Code Application Manual I E93 900 20 for fur ther explanation Module Bus Interface Block The module bus interface used by the AOM consists of a bus driver status and control registers and Universal As...

Page 18: ...fier changes the current output from the D A to a voltage A second buffer amplifier provides high and low gain selection A jumper selects either the high gain position 0 to 10 VDC or the low gain position 1 to 5 VDC Refer to Output Voltage Option in Section 3 for jumper settings Isolation Circuit Data Latch Isolation Block The data latch isolation consists of a data latch and six opto isolators Th...

Page 19: ...he outputs as compared to the S H output demand Jumpers determine whether the operational amplifier will act as a volt age buffer or a current converter All outputs automatically go to zero 0 VDC or 0 mA at start up or reset The AOM has three output signal configurations Output mode current or voltage is selectable for each output channel Jumpers E6 through E13 select the mode for channels 1 throu...

Page 20: ...INFI 90 devices mas ter modules operator interfaces or communication modules These messages sent to an AOM contain output values and data requests The AOM receives process data and responds to messages but does not initiate messages Before performing an operation the AOM performs consistency checks to determine if a message is valid The type of message and number of bytes must conform to standard ...

Page 21: ...point message Read Point A master module or operator interface e g Configuration and Tuning Terminal can read an analog point value from the AOM by generating a read point message i e monitor function This message contains the destination module address AOM address and block number output channel number to read After receiving the message the AOM responds with a reply message that contains the req...

Page 22: ...stops resetting the MFT causing a time out to shut the module down PROM Test A PROM test computes a checksum of the PROM memory con tents It then compares this checksum to the known check sum If they do not match the microprocessor stops resetting the MFT causing a time out to occur If all tests pass the AOM initializes all RAM memory locations and begins to drive the outputs to the demanded posit...

Page 23: ...y electrostatic discharge The AOM uses electrostatic sensitive devices Follow Steps 1 through 4 when handling 1 Keep the module in its special anti static bag until you are ready to install it in the system Save the bag for future use 2 Ground the anti static bag before opening 3 Verify that all devices connected to the module are properly grounded before using them 4 Avoid touching the circuitry ...

Page 24: ...etting The AOM can have one of 32 addresses 0 to 31 on the module bus This address uniquely identifies the AOM to a master module or operator interface Function Code FC 28 specifica tion 1 in a master module configuration must be the same as the address on S2 of an AOM to direct output signal values to that AOM NOTE The address must be a unique address within a PCU Nor mally addresses 0 and 1 are ...

Page 25: ...ge for outputs 1 through 8 respectively Cur rent mode is 4 to 20 mA Figure 3 1 shows the location of the jumpers on the AOM To configure the outputs NOTE When E3 is configured for 0 to 10 VDC ALL outputs must be configured for a voltage output 1 Determine the output mode requirement of each analog output channel for the AOM s intended application Table 3 1 Address Switch Settings S2 Address MSB LS...

Page 26: ...es 24 VDC to operate the AOM out put circuits The terminal blocks connection points are located on the TU TM A TU TM must be configured to output the AOM signals to process field devices Refer to the appendi ces to determine the configuration for your application Physical Installation NOTE Section 3 provides instructions pertaining to the physical installation of the AOM only For complete cable an...

Page 27: ...odule To remove the module turn the module retaining screws to the unlatched position and gently slide it out WIRING CONNECTIONS AND CABLING The AOM has two card edge connectors P1 and P3 to provide power to the AOM circuitry establish communication with modules on the module bus and cable connection to a TU TM for the output signals Wiring Installing the AOM in the MMU connects P1 of the module t...

Page 28: ...NTS 3 6 I E96 206A Figure 3 2 IMAOM01 Cable Connections and Termination TP27210A P1 P1 P3 P1 P3 P1 NKTM01 OR NKTU02 NIAO01 IMAOM01 NTAO01 IMAOM01 NKTU01 8 ANALOG OUTPUTS 4 20 mA 1 5 VDC 0 10 VDC 8 ANALOG OUTPUTS 4 20 mA 1 5 VDC 0 10 VDC ...

Page 29: ...ule AOM MODULE STATUS INDICATOR The AOM has a front panel module status LED indicator to aid in system test and diagnosis The location of the indicator is shown in Figure 4 1 Table 4 1 explains the three states of the status LED indicator refer to Section 5 to determine corrective actions Figure 4 1 IMAOM01 Front Panel MODULE STATUS RESET SWITCH ACCESS TP27219A IMAOM01 ...

Page 30: ... address dipswitch must be configured before installing the module If the status LED is not solid green after installing the module refer to Section 5 for corrective actions Table 4 1 IMAOM01 Status LED Indicator LED Indication Solid Green Powered up and operating properly Off No power Solid Red Machine fault timer error time out ...

Page 31: ...s LED The front panel status LED has three states to indicate normal operation and error conditions Table 5 1 lists AOM status LED states indications probable causes and corrective actions NOTE If the status LED is indicating an error condition time out press the module reset switch to attempt to reset the error It can be accessed through the faceplate Table 5 1 Status LED Indications and Correcti...

Page 32: ... MASTER MODULE CONFIGURATION Function Code FC 28 in a master module configuration deter mines the output values sent to the AOM refer to Table 5 2 If this FC is not configured properly for an output the output will not be correct This FC defines only one output channel NOTE FC 31 can be included in your configuration to test the qual ity of the outputs Refer to I E93 900 20 Function Code Applicati...

Page 33: ...e Product Instruction for the operator interface you are using Incorrect Block Number Each FC 28 defines only one output To output a signal from an output channel specification 2 S2 must be set to that out put channel number 1 to 8 If an output signal is not present at a channel that should have an output verify that a FC is configured with that output channel specified in S2 OUTPUT CIRCUIT ERROR ...

Page 34: ...AO6 I FB AO5 V 1 2 3 4 5 AO8 V I AO8 V AO7 V I AO6 V I AO6 V F H J K L AO5 I FB AO4 I FB AO3 V AO3 I FB AO2 I FB 6 7 8 9 10 AO5 V I AO4 V I AO4 V AO3 V I AO2 V I M N P S R AO1 V AO1 I FB 24 VDC COM 24 VDC COM 24 VDC COM 11 12 13 14 15 AO2 V AO1 V I 24 VDC 24 VDC COM 24 VDC AO Analog Output I Current V Voltage COM Common FB Feedback ...

Page 35: ... in Table 6 1 at the specified intervals Table 6 1 Maintenance Schedule Task Interval Clean and tighten all power and grounding connections Every 6 months or during plant shut down whichever occurs first Use a static safe vacuum cleaner to remove dust from Modules Module Mounting Unit Fan Assembly Power Entry Panel Termination Units Modules Every 6 months or during plant shut down whichever occurs...

Page 36: ...unlatched when the slots on the screws are vertical and the open end of the slots face away from the module 2 Gently slide the module out of the MMU 3 Configure the replacement module switch and jumper set tings Ensure they are set the same as the original module 4 In the same slot assignment as the original module align the replacement module with the guide rails in the MMU gen tly slide it in un...

Page 37: ...odel and serial numbers if applicable 3 Bailey instruction manual number page number and refer ence figure that identifies the part Order parts without commercial descriptions from the nearest Bailey Controls sales office TRAINING Bailey Controls has a modern training facility that provides service and repair instruction This facility is available for in plant training of your personnel Contact a ...

Page 38: ... signal path from the AOM to a field device for a TU application Table A 1 also shows the dipshunt strapping for the two options available current or voltage mode NOTE Make sure that the NTAO01 dipshunt configuration matches the AOM output configuration Figure A 3 shows the terminal assignments for the analog out put signals and 24 VDC auxiliary power connections Refer to this figure when connecti...

Page 39: ...T XU1 XU8 0 01 µF P1 1 16 2 15 3 14 6 11 5 12 7 10 4 13 8 9 TP27215A IMAOM01 REPRESENTATIVE CIRCUIT NKTU01 NTAO01 FIELD WIRING FIELD DEVICE 24 VDC P3 Table A 1 NTAO01 Dipshunt Configuration Application Signal Type Dipshunt XU1 XU8 Configuration VOLTAGE OUTPUT 1 5 VDC 0 10 VDC CURRENT OUTPUT 4 20 mA 1 2 3 4 5 6 7 8 TP27221A 1 2 3 4 5 6 7 8 ...

Page 40: ...DUCTION I E96 206A A 3 Figure A 3 NTAO01 Terminal Assignments 8 AO8 7 6 AO7 5 4 AO6 3 2 AO5 1 TB4 GND GND COM COM 24 VDC 24 VDC NOT USED NOT USED GND GND COM COM 24 VDC 24 VDC TB3 TB2 AO4 AO3 AO2 AO1 TB1 AUXILIARY POWER TP27223A TERMINAL NUMBER ...

Page 41: ...ipswitch and the analog signal path from the AOM to a field device for a TM application Table B 1 also shows the dipswitch settings for the two options available current or voltage mode NOTE Make sure that the NIAO01 dipswitch configuration matches the AOM output configuration Figure B 3 shows the terminal assignments for the analog out put signals and 24 VDC auxiliary power connections Refer to t...

Page 42: ...D TB 10 KΩ S1 S8 0 01 µF P1 1 2 3 4 TP27217A IMAOM01 REPRESENTATIVE CIRCUIT NKTM01 OR NKTU02 NIAO01 FIELD WIRING FIELD DEVICE 24 VDC P3 Table B 1 NIAO01 Dipswitch Configuration Application Signal Type Dipswitch S1 S8 Configuration VOLTAGE OUTPUT 1 5 VDC 0 10 VDC CURRENT OUTPUT 4 20 mA 1 2 3 4 OPEN 1 2 3 4 OPEN TP27220A ...

Page 43: ...96 206A B 3 Figure B 3 NIAO01 Terminal Assignments A08 A07 A06 A05 AO4 AO3 AO2 AO1 TERMINAL NUMBER ANALOG OUTPUTS ANALOG OUTPUTS 24 VDC AUXILIARY POWER 24 VDC I O POWER CHASSIS GROUND TP27222A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ...

Page 44: ...8756 ASIA PACIFIC 152 Beach Road Gateway East 20 04 Singapore 189721 Telephone 65 391 0800 Telefax 65 292 9011 EUROPE AFRICA MIDDLE EAST Via Puccini 2 16154 Genoa Italy Telephone 39 10 6582 943 Telefax 39 10 6582 941 GERMANY Graefstrasse 97 D 60487 Frankfurt Main Germany Telephone 49 69 799 0 Telefax 49 69 799 2406 Form I E96 206A Litho in U S A 1190 Copyright 1990 by Elsag Bailey Process Automati...

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