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A1009091 - 661A0600_EN • A

18

CHAPTER

 4

CHAPTER 5 - WATER HEATER MAINTENANCE

5.1.  Maintenance Schedule

5.1.1  Annual service by qualified service tech-

nician should include the following:

 

¨

Any procedure required by local codes.

 

¨

Verify system pressure. Air venting procedure may 

require adding water to bring system up to pres-

sure, typically 12 psig.

 

¨

Manually operate T&P relief valve at least once a 

year. This will release some hot water.

Before operating T&P relief valve, make sure 

no one is in front of or around T&P relief valve 

discharge piping. Hot discharge water can 

cause substantial property damage or seri-

ous injury.

 

¨

Move operating lever to open position for a few 

seconds and then move it back, allowing it to snap 

closed. After T&P relief valve is operated, if it contin-

ues to release water, close cold water inlet to water 

heater immediately. Follow draining instructions, to 

relieve pressure from the tank and replace T&P relief 

valve. If T&P relief valve weeps periodically, it may 
be due to thermal expansion see 

“Thermal Expan-

sion” on page 6. 

Do not plug T&P relief valve or 

discharge piping.

Plugging T&P relief valve or discharge piping 

can cause excessive pressure in water heater, 

resulting in substantial property damage, se-

rious injury, or death.

 

¨

Follow instructions on circulator to oil it, if required.

 

¨

Check mixing valve, valves, pipes and fittings for 

leaks.

 

¨

Check function of field-installed controls and valves. 

See component manufacturer’s instructions.

 

¨

Review homeowner’s maintenance responsibilities 

and their frequencies, including any not listed in 

the following section.

 

WARNING

 

DANGER

5.1.2  Homeowner monthly maintenance to in-

clude:

 

¨

Check for air.

•  Manual air vent-open and close briefly to re-

lease any air.

 

¨

Check for leaks.

•  Visually check valves, pipes and fittings for leaks. 

Call qualified service technician to repair any leaks.

5.2.  Filling Water Heater

See 

“Filling the Coil (Boiler Water)” on page 16 and 

“Filling the Tank (Domestic Water)” on page 16

.

5.3.  Draining Water Heater

Drain the water heater if it will be shut off and exposed 

to freezing temperatures. Freezing water will expand 

and damage water heater.
•  If boiler water contains sufficient antifreeze, then 

only the domestic water needs to be drained.

Close domestic water isolation valves and re-

lieve tank pressure to below 15 psig before 

draining coil (boiler water) to prevent damage 

to the coil.

•  If boiler water does not contain sufficient antifreeze, then 

the boiler water and domestic water must be drained.

If antifreeze is used in boiler water, check concentration.
Boiler water (including additives) must be practically 

non-toxic, having toxicity rating or class of 1, as listed in 

Clinical Toxicology of Commercial Products, 5th Edition.

 

A maximum 50/50 mixture of inhibited propylene glycol is 

allowed. Follow antifreeze manufacturer’s instruction.
Antifreeze must be checked on an annual basis or what 

is specified by the manufacturer of the antifreeze.  Anti-

freeze must be replaced every 3-5 years or what is spec-

ified by the manufacturer of the antifreeze.

Do not use automotive, ethylene glycol or pe-

troleum-based antifreeze. Do not use any un-

diluted antifreeze. This can cause substantial 

property damage, serious injury, or death.

CAUTION

CAUTION

 

WARNING

Содержание MONARCH 30

Страница 1: ...ld be performed by a licensed plumber or gas fitter in the Common wealth of Massachusetts NOTICE This document is intended to be used by a factory trained and qualified heating contractor or service t...

Страница 2: ...5 2 1 2 Commonwealth of Massachusetts Installation 5 2 1 3 T P Relief Valve Discharge Piping 5 2 2 Drain Valve 6 2 2 1 Standard Installation 6 2 3 Thermal Expansion 6 2 4 Water Hammer 6 2 5 Vacuum Br...

Страница 3: ...technician should include the following 18 5 1 2 Homeowner monthly maintenance to include 18 5 2 Filling Water Heater 18 5 3 Draining Water Heater 18 5 3 1 Preparation for Draining the Tank 19 5 3 2...

Страница 4: ...Domestic Priority 12 Fig 9 MONARCH System Piping with Zone Circulators 12 Fig 10 Multiple MONARCH Series Water Heater System Boiler Piping Reverse Return Balanced Flow 13 Fig 11 Multiple MONARCH Seri...

Страница 5: ...hazards IndicatesrecommendationsmadebyIdealforthe installers which will help to ensure optimum op erationandlongevityoftheequipment DANGER WARNING CAUTION NOTICE BEST PRACTICE BEST PRACTICE IMPORTANT...

Страница 6: ...the appliance is required Failure to comply with these instructions can result in minor property damage or injury In case of any concern please call your qualified service technician Make sure to refe...

Страница 7: ...RCH wa ter heater complies with National Standard Plumbing Code provided that Boiler water including additives is practically non toxic having toxicity rating or class of 1 as listed in Clinical Toxic...

Страница 8: ...30 psig Water quality limitations based on E P A National Secondary Drinking Water Regulations See Table 2 on page 3 In hard water areas more than 7 grains of hardness use a water softener on the cold...

Страница 9: ...ential failure of the product and will void the warranty CAUTION During installation and during the annual maintenance the water quality must be checked and if found outside of the requirements must b...

Страница 10: ...n either the heating and or domestic circuits must be taken into account Recommended top or vertical clearance is 12 minimum Refertoboilermanualforboilerclearances Fig 1 MONARCH Clearances View from t...

Страница 11: ...sachusetts and in all jurisdictions requiring a vacuum breaker to be installed on the domestic cold water inlet follow these requirements The water heater shall be protected against loss of water from...

Страница 12: ...a lent on the domestic cold water inlet will prevent dam age to the tank if a negative pressure is developed in the domestic supply line See manufacturer s instructions for application and installatio...

Страница 13: ...Install automatic mixing valve either at the hot wa ter outlet of water heater or each hot water faucet DANGER Table 4 Piping dimensions Water Heater Model Connections inches Minimum Boiler Piping Do...

Страница 14: ...nk and void the warranty Boiler water including additives must be practical ly non toxic having toxicity rating or class of 1 as listed in Clinical Toxicology of Commercial Prod ucts 5th Edition If an...

Страница 15: ...n tank potable 9 Recirculation connection 10 Thermostatic mixing valve Recommended devices may be required by local codes Cold Water Inlet 6 1 12 min Heat Trap Loop Optional 12 min Heat Trap Loop Opti...

Страница 16: ...mixing valve at either the hot water outlet of the water heater system or at each hot water fixture Each tank should be equipped with a drain valve see Fig 2 on page 9 Recommended for applications in...

Страница 17: ...1 6 5 Cold water inlet 4 Fig 6 MONARCH System Piping with 3 Port Zone Valve Domestic Priority Fig 7 MONARCH System Piping with 2 Port Zone Valves Domestic Priority 11 A1009091 661A0600_EN A 11 CHAPTER...

Страница 18: ...ld water inlet 1 2 2 2 7 7 7 4 Fig 8 MONARCH System Piping with Zone Valves Non Domestic Priority Fig 9 MONARCH System Piping with Zone Circulators 12 A1009091 661A0600_EN A 12 CHAPTER 2 CHAPTER 2 INS...

Страница 19: ...ter System Boiler Piping Reverse Return Balanced Flow Fig 11 Multiple MONARCH Series Water Heater System Boiler Piping Manifold 13 A1009091 661A0600_EN A 13 CHAPTER 2 CHAPTER 2 INSTALLATION PIPING 1 S...

Страница 20: ...Gallant Boiler Low Voltage Terminal 14 A1009091 661A0600_EN A 14 Chapter 3 INSTALLATION WIRING 3 1 Temperature Sensor and Drywell Gallant and Exalt boilers are equipped with a sensor that can be used...

Страница 21: ...A1009091 661A0600_EN A 15 CHAPTER 3 CHAPTER 3 INSTALLATION WIRING Consumer Product Safety Commission and some states recommend temperatures set tings of 120 F or less Setting thermostat high er than 1...

Страница 22: ...by allowing water to run until there is a constant flow of water 4 Close hot water faucet CAUTION WARNING CAUTION HOT WATER CAN SCALD Water temperature over 125 F can cause se vere burns instantly or...

Страница 23: ...develop in the domestic water system if certain minimum water tempera tures are not maintained Failure to maintain at least 140 F 60 C domestic hot water tem perature using the Antilegionella functio...

Страница 24: ...ities and their frequencies including any not listed in the following section WARNING DANGER 5 1 2 Homeowner monthly maintenance to in clude Check for air Manual air vent open and close briefly to re...

Страница 25: ...a plumbing fix ture in the building until cool water is coming out of the hot water faucet Opening multiple hot water faucets will speed up the process 2 Close the DHW cold water valve and allow water...

Страница 26: ...1 2 20 A1009091 661A0600_EN A 20 CHAPTER 5 Chapter 6 REPLACEMENT PARTS Fig 14 MONARCH Assembly...

Страница 27: ...Tube 40 CTRKIT302 MONARCH 50 Dip Tube 50 CTRKIT303 MONARCH 60 Dip Tube 60 CTRKIT304 MONARCH 80 Dip Tube 80 CTRKIT305 MONARCH 100 Dip Tube 100 2 CTRKIT307 All Drain 1 2 Not shown SMRKIT203 MONARCH 60 t...

Страница 28: ...ld Water Inlet Return to boiler Flow from boiler Drywell Drain Connection E F Fig 16 MONARCH Dimensions Top View Cold Water Inlet Hot Water Outlet Temperature and Pressure Relief Valve Connection 22 A...

Страница 29: ...NPT M 3 4 3 4 3 4 3 4 1 1 T P NPT F 3 4 3 4 3 4 3 4 3 4 3 4 Drain NPT F 1 2 1 2 1 2 1 2 1 2 1 2 Drywell 1 2 1 2 1 2 1 2 1 2 1 2 Dimensions Inches A 40 1 2 50 1 2 56 1 4 64 61 73 B 21 1 6 21 1 6 26 26...

Страница 30: ...ity MBH Peak Flow Gal 10 min 1st Hour Flow Gal Hour Continuous Flow Gal Hour Circulator Min GPM MONARCH 30 121 25 214 189 14 MONARCH 40 123 34 228 194 14 MONARCH 50 154 39 281 242 14 MONARCH 60 156 47...

Страница 31: ......

Страница 32: ...PP SST Outdoor Reset 95 AFUE High Efficiency Condensing Boiler Combi Power Range 80 110 155 175 250 299 399 MBH Turn Down Ratio up to 5 1 Natural Gas or Propane Outdoor Reset Brazed Plate Heat Exchan...

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