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A1009091 - 661A0600_EN • A

16

CHAPTER

 3

CHAPTER 4 - WATER HEATER START-UP

4.1.  Filling the Coil (Boiler Water) 

•  Never use water heater unless coil and tank 

are completely filled with water.

•  Coil must be completely filled and pressur-

ized before pressurizing the tank.

1.  Close boiler water drain valve.
2.  Open boiler water isolation valves for water heater.

3.  Follow instructions furnished with boiler to fill with 

water.

4.  When coil is full, and air stops escaping, close the 

manual air vent (in the boiler piping loop).

5.  If antifreeze is used in boiler water, check concen-

tration. Boiler water (including additives) must be 

practically non-toxic, having toxicity rating or class 

of 1, as listed in Clinical Toxicology of Commercial 

Products, 5th Edition.

Do not use automotive, ethylene glycol or pe-

troleum-based antifreeze. Do not use any un-

diluted antifreeze. This can cause substantial 

property damage, serious injury, or death.

4.2.  Filling the Tank (Domestic Water) 

•  Never use water heater unless coil and tank 

are completely filled with water.

•  Coil must be completely filled and pressur-

ized before pressurizing the tank. 

1.  Close drain valve at domestic water drain connec-

tion.

2.  Open water heater’s domestic water isolation 

valves.

3.  Vent air from domestic tank by opening nearest hot 

water faucet. Fill domestic water tank completely 

by allowing water to run until there is a constant 

flow of water.

4.  Close hot water faucet.

CAUTION

 

WARNING

CAUTION

HOT WATER CAN SCALD!

Water temperature over 125ºF can cause se-

vere burns instantly or death from scalds.

•  Feel water before bathing or showering.
•  Consumer Product Safety Commission and 

some states recommend temperatures set-

tings of 120ºF or less. Setting thermostat 

higher than 120ºF will increase risk of scald 

injury and cause severe personal injury or 

death.

•  Water heated to a temperature suitable for 

clothes washing, dish washing and other san-

itizing needs will scald and cause permanent 

injury.

•  Children and elderly, infirm, or physically 

handicapped persons are more likely to be 

injured by hot water. Never leave them unat-

tended in or near a bathtub. If anyone using 

hot water in the building fits this description, 

or if state laws or local codes require certain 

water temperatures at hot water faucets, take 

special precautions.

 

Install an automatic mixing valve at water 

heater or at each hot water faucet, bath 

and shower outlet. Selection and installa-

tion must comply with valve manufactur-

er’s recommendation and instructions.

 

Use the lowest practical temperature set-

ting.

 

Check water temperature after any ad-

justment. 

It is prohibited to set the boiler limit control 

above 180ºF.  This can cause substantial prop-

erty damage, serious injury, or death if ignored.

 

DANGER

 

WARNING

Water Temp.

Time for 3rd degree  

burn to occur

104 ° F 

Safe for bathing

120 ° F 

5 minutes 

125 ° F 

2 minutes

130 ° F 

10 seconds

140 ° F 

3 seconds

148 ° F 

2 seconds 

155 ° F

1 second

Содержание MONARCH 30

Страница 1: ...ld be performed by a licensed plumber or gas fitter in the Common wealth of Massachusetts NOTICE This document is intended to be used by a factory trained and qualified heating contractor or service t...

Страница 2: ...5 2 1 2 Commonwealth of Massachusetts Installation 5 2 1 3 T P Relief Valve Discharge Piping 5 2 2 Drain Valve 6 2 2 1 Standard Installation 6 2 3 Thermal Expansion 6 2 4 Water Hammer 6 2 5 Vacuum Br...

Страница 3: ...technician should include the following 18 5 1 2 Homeowner monthly maintenance to include 18 5 2 Filling Water Heater 18 5 3 Draining Water Heater 18 5 3 1 Preparation for Draining the Tank 19 5 3 2...

Страница 4: ...Domestic Priority 12 Fig 9 MONARCH System Piping with Zone Circulators 12 Fig 10 Multiple MONARCH Series Water Heater System Boiler Piping Reverse Return Balanced Flow 13 Fig 11 Multiple MONARCH Seri...

Страница 5: ...hazards IndicatesrecommendationsmadebyIdealforthe installers which will help to ensure optimum op erationandlongevityoftheequipment DANGER WARNING CAUTION NOTICE BEST PRACTICE BEST PRACTICE IMPORTANT...

Страница 6: ...the appliance is required Failure to comply with these instructions can result in minor property damage or injury In case of any concern please call your qualified service technician Make sure to refe...

Страница 7: ...RCH wa ter heater complies with National Standard Plumbing Code provided that Boiler water including additives is practically non toxic having toxicity rating or class of 1 as listed in Clinical Toxic...

Страница 8: ...30 psig Water quality limitations based on E P A National Secondary Drinking Water Regulations See Table 2 on page 3 In hard water areas more than 7 grains of hardness use a water softener on the cold...

Страница 9: ...ential failure of the product and will void the warranty CAUTION During installation and during the annual maintenance the water quality must be checked and if found outside of the requirements must b...

Страница 10: ...n either the heating and or domestic circuits must be taken into account Recommended top or vertical clearance is 12 minimum Refertoboilermanualforboilerclearances Fig 1 MONARCH Clearances View from t...

Страница 11: ...sachusetts and in all jurisdictions requiring a vacuum breaker to be installed on the domestic cold water inlet follow these requirements The water heater shall be protected against loss of water from...

Страница 12: ...a lent on the domestic cold water inlet will prevent dam age to the tank if a negative pressure is developed in the domestic supply line See manufacturer s instructions for application and installatio...

Страница 13: ...Install automatic mixing valve either at the hot wa ter outlet of water heater or each hot water faucet DANGER Table 4 Piping dimensions Water Heater Model Connections inches Minimum Boiler Piping Do...

Страница 14: ...nk and void the warranty Boiler water including additives must be practical ly non toxic having toxicity rating or class of 1 as listed in Clinical Toxicology of Commercial Prod ucts 5th Edition If an...

Страница 15: ...n tank potable 9 Recirculation connection 10 Thermostatic mixing valve Recommended devices may be required by local codes Cold Water Inlet 6 1 12 min Heat Trap Loop Optional 12 min Heat Trap Loop Opti...

Страница 16: ...mixing valve at either the hot water outlet of the water heater system or at each hot water fixture Each tank should be equipped with a drain valve see Fig 2 on page 9 Recommended for applications in...

Страница 17: ...1 6 5 Cold water inlet 4 Fig 6 MONARCH System Piping with 3 Port Zone Valve Domestic Priority Fig 7 MONARCH System Piping with 2 Port Zone Valves Domestic Priority 11 A1009091 661A0600_EN A 11 CHAPTER...

Страница 18: ...ld water inlet 1 2 2 2 7 7 7 4 Fig 8 MONARCH System Piping with Zone Valves Non Domestic Priority Fig 9 MONARCH System Piping with Zone Circulators 12 A1009091 661A0600_EN A 12 CHAPTER 2 CHAPTER 2 INS...

Страница 19: ...ter System Boiler Piping Reverse Return Balanced Flow Fig 11 Multiple MONARCH Series Water Heater System Boiler Piping Manifold 13 A1009091 661A0600_EN A 13 CHAPTER 2 CHAPTER 2 INSTALLATION PIPING 1 S...

Страница 20: ...Gallant Boiler Low Voltage Terminal 14 A1009091 661A0600_EN A 14 Chapter 3 INSTALLATION WIRING 3 1 Temperature Sensor and Drywell Gallant and Exalt boilers are equipped with a sensor that can be used...

Страница 21: ...A1009091 661A0600_EN A 15 CHAPTER 3 CHAPTER 3 INSTALLATION WIRING Consumer Product Safety Commission and some states recommend temperatures set tings of 120 F or less Setting thermostat high er than 1...

Страница 22: ...by allowing water to run until there is a constant flow of water 4 Close hot water faucet CAUTION WARNING CAUTION HOT WATER CAN SCALD Water temperature over 125 F can cause se vere burns instantly or...

Страница 23: ...develop in the domestic water system if certain minimum water tempera tures are not maintained Failure to maintain at least 140 F 60 C domestic hot water tem perature using the Antilegionella functio...

Страница 24: ...ities and their frequencies including any not listed in the following section WARNING DANGER 5 1 2 Homeowner monthly maintenance to in clude Check for air Manual air vent open and close briefly to re...

Страница 25: ...a plumbing fix ture in the building until cool water is coming out of the hot water faucet Opening multiple hot water faucets will speed up the process 2 Close the DHW cold water valve and allow water...

Страница 26: ...1 2 20 A1009091 661A0600_EN A 20 CHAPTER 5 Chapter 6 REPLACEMENT PARTS Fig 14 MONARCH Assembly...

Страница 27: ...Tube 40 CTRKIT302 MONARCH 50 Dip Tube 50 CTRKIT303 MONARCH 60 Dip Tube 60 CTRKIT304 MONARCH 80 Dip Tube 80 CTRKIT305 MONARCH 100 Dip Tube 100 2 CTRKIT307 All Drain 1 2 Not shown SMRKIT203 MONARCH 60 t...

Страница 28: ...ld Water Inlet Return to boiler Flow from boiler Drywell Drain Connection E F Fig 16 MONARCH Dimensions Top View Cold Water Inlet Hot Water Outlet Temperature and Pressure Relief Valve Connection 22 A...

Страница 29: ...NPT M 3 4 3 4 3 4 3 4 1 1 T P NPT F 3 4 3 4 3 4 3 4 3 4 3 4 Drain NPT F 1 2 1 2 1 2 1 2 1 2 1 2 Drywell 1 2 1 2 1 2 1 2 1 2 1 2 Dimensions Inches A 40 1 2 50 1 2 56 1 4 64 61 73 B 21 1 6 21 1 6 26 26...

Страница 30: ...ity MBH Peak Flow Gal 10 min 1st Hour Flow Gal Hour Continuous Flow Gal Hour Circulator Min GPM MONARCH 30 121 25 214 189 14 MONARCH 40 123 34 228 194 14 MONARCH 50 154 39 281 242 14 MONARCH 60 156 47...

Страница 31: ......

Страница 32: ...PP SST Outdoor Reset 95 AFUE High Efficiency Condensing Boiler Combi Power Range 80 110 155 175 250 299 399 MBH Turn Down Ratio up to 5 1 Natural Gas or Propane Outdoor Reset Brazed Plate Heat Exchan...

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