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Installation and Servicing

SECTION 2 - INSTALLATION

2.1 BOILER ASSEMBLY - E

xploded

iew

Note

that item numbers are linked to the spares list

104

CH Return Valve

105

CH Flow Valve

106

DHW Inlet & Outlet

107

Filling Loop Pipe

108

Pump Head

110

Auto Air Vent

111

Diverter Valve Motor

112

Diverter Valve Body & Paddle

113

Pressure Relief Valve

114

Pipe - PRV Outlet

115

Pipe - Flow

116

Pipe - Return

117

Pipe - Expansion Vessel

118

Expansion Vessel

119

Return Group Manifold

120

Flow Group Manifold

121

Plate Heat Exchanger

124

Flow Regulator

127

Flow Sensor/Turbine

131

Water Pressure Switch

135

Pressure Gauge

203

Gas Cock

204

Pipe - Gas Inlet

205

Gas Valve

206

Pipe - Gas Injector

211

Injector Assy

214

Venturi

215

Fan

217

Burner

218

Gasket - Burner

219

Sump Clean Out Cover

223

Flue Manifold

224

Flue Manifold Top

227

Clamp Retaining Flue Turret

228

Hose Condensate Internal

229

Siphon Trap

231

Condensate Outlet Connection

302

Primary PCB

304

Control Thermistor (Return)

306

Electrode Ignition

307

Electrode Detection

308

Ignitor Unit

309

Thermistor Flow

313

Ignition Lead

320

Detection Lead

324

Control Box Lid

325

Control Box Front

326

Blank Insert

401

Heat Engine

503

Wall Mounting Bracket

504

Front Panel

505

Fascia

506

Bracket - Gas Valve

507

Bracket - Expansion Vessel

504

227

224

503

505

215

309

306

308

211

214

206

205

204

223

326

325

302

110

114

113

121

118

131

127

124

120

119.1

119

117

104

106

203

106

107

135

105

228

229

304

116

115

219

401

218

307

324

108

506

217

313

507

231

320

112

111

INST

ALLA

TION

Содержание LOGIC COMBI C24IE

Страница 1: ...o not use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers For the very latest copy of literature for specification and maintenance practices visit our website www id...

Страница 2: ...P1 kW 8 0 8 0 8 0 Auxiliary Electricity Consumption Full Load elmax kW 0 042 0 032 0 029 Part Load elmin kW 0 012 0 013 0 013 Standby PSB kW 0 005 0 005 0 005 Seasonal Space Heating Energy Efficiency...

Страница 3: ...lass VII Class VIII 1 2 1 5 2 3 4 3 5 5 PRODUCT FICHE The energy efficiency of the package of products provided for in this document may not correspond to its actual energy efficiency once installed i...

Страница 4: ...4 Installation and Servicing...

Страница 5: ...19 Ideal Boilers reserve the right to vary specification without notice FOR ANY TECHNICAL QUERIES PLEASE RING THE IDEAL INSTALLER HELPLINE 01482 498704 NOTE BOILER RESTART PROCEDURE To restart the bo...

Страница 6: ...6 Installation and Servicing...

Страница 7: ...anel Removal Replacement 40 3 3 Fan And Venturi Assembly Removal And Cleaning 40 3 4 Burner Removal Cleaning 41 3 5 Cleaning the Condensate Trap Siphon 41 3 6 Cleaning the Heat Exchanger 42 3 7 Reasse...

Страница 8: ...ply the gross heat input kW by 26 8 c For ft3 h divide the gross heat input Btu h by the gross C V of the gas Btu ft3 d For m3 h multiply l s by 3 6 Key to symbols GB United Kingdom IE Ireland Countri...

Страница 9: ...re record Cold water inlet temp measure record Hot water outlet temp measure record Water flow rate at max setting measure record For condensing boilers only Condensate drain 28 29 For all boilers com...

Страница 10: ...eat exchanger in a heated condition This only occurs if the PREHEAT button is pressed and the display reads HOT WATER PREHEAT ON When there is a demand for CH the heating system is supplied at the sel...

Страница 11: ...nection of a control device not approved by Ideal Boilers could invalidate the certification and the normal appliance warranty It could also infringe the Gas Safety Regulations and the above regulatio...

Страница 12: ...t is full output at inlet pressures as low as 14mb other gas appliances in the property may not be as tolerant When operating pressures are found to be below the minimum meter outlet of 19mb these sho...

Страница 13: ...hermostatic radiator valves are used the space heating temperature control over a living dining area or hallway having a heating requirement of at least 10 of the minimum boiler heat output should be...

Страница 14: ...hat the flue hole is cut accurately e g with a core drill the flue can be installed from inside the building where wall thicknesses do not exceed 600mm Where the space into which the boiler is going t...

Страница 15: ...ny other reason an additional vessel MUST be installed on the return to the boiler Guidance on vessel sizing is given in table above Notes a The method of filling refilling topping up or flushing seal...

Страница 16: ...contact Fernox Cookson Electronics Forsyth Road Sheerwater Woking Surrey GU21 5RZ 44 0 8706 015000 Sentinel Performance Solutions The Heath Business Technical Park Runcorn Cheshire WA7 4QX Tel 0800 38...

Страница 17: ...Pipe Gas Injector 211 Injector Assy 214 Venturi 215 Fan 217 Burner 218 Gasket Burner 219 Sump Clean Out Cover 223 Flue Manifold 224 Flue Manifold Top 227 Clamp Retaining Flue Turret 228 Hose Condensat...

Страница 18: ...S Gas Valve Pack 1 Pipe Gas Inlet 2 Washer Gas blue 3 Gas Cock Filling Loop Pack 1 3 8 Top Hat Washer 2 Valve Filling Loop 3 Pipe Filling Loop 4 Washer Fibre 3 8 Return Valve Pack 1 Pipe CH Return 2 W...

Страница 19: ...B 1 2 Pack B Contents Non Telescopic A Flue Terminal B Flue Turret C Rubber Terminal Wall Seal D Cutting Aid E Wall Seal White 2 3 UNPACKING CONT D A D B C E Note This flue system incorporates a remo...

Страница 20: ...o the wall Both wall faces immediately around the cut hole should be flat 2 Drill 2 mounting holes marked from template with a 7 5mm 8mm masonry drill and insert the plastic plugs provided for the wal...

Страница 21: ...t with an air stopper seal Ensure all caps seals are in place Additional Termination Kits available for use with these B packs Flue Deflector Kit The resistance is the equivalent of 1 metre of flue pi...

Страница 22: ...al 1000mm long B Pack Telescopic Cut 75mm Minimum Maximum Minimum Maximum Minimum Maximum Minimum Maximum B Pack Standard 181 556 286 484 601 816 526 741 Plus 1 1m D pack 1131 1506 1236 1434 1551 1766...

Страница 23: ...terminal is uppermost 4 Drill a 3 5mm hole through one of the 2 outer side holes in the outer flue section into the inserted outer flue as shown Take care not to pierce the inner plastic flue Fit scre...

Страница 24: ...l need to be refitted 9 When 1st mark is in line with the wall whilst holding the flue firmly push the white wall sealing flange to the wall until the 2nd of the two marks is just visible If the last...

Страница 25: ...ade using the supplied vertical connector WEATHER PROOFING Where the flue passes through the roof line an adequate seal must be made This is achieved by using either Flat roof weather collar or Univer...

Страница 26: ...enetrate the shaded area of the roof Note The equivalent flue length resistance of the elbow kits are 90o elbow kit 1m 45o elbow kit 0 6m If chimney penetrates dotted area such that A is less than 300...

Страница 27: ...he instructions provided with the vertical connector kit 3 Secure the vertical connector by applying downward pressure on the connector 4 Position the clamp on the top face of the flue manifold and pu...

Страница 28: ...ge point such as an internal soil and vent stack or internal kitchen or bathroom waste pipe etc fig 3 External Drain Connections The use of an externally run condensate drainage pipe should only be co...

Страница 29: ...pipe Water Weather proof insulation Max 3m external pipework Limestone chippings 500 300 25 2 rows of three 12mm holes 25mm centres 50mm from the bottom of the tube facing away from the house Minimum...

Страница 30: ...t the DHW outlet pipe tail to DHW outlet connection ensuring the seal provided is correctly located 3 Fit the filling loop provided between the DHW inlet valve and the CH return valve GAS CONNECTION I...

Страница 31: ...valve and fit the grey cap to the open end 8 Fit the Plug to the free end of the filling loop Note Open all DHW taps to ensure water is flowing freely Once satisfied close all taps Top Up 1 Ensure fi...

Страница 32: ...Logic Combi C IE boiler comes pre fitted with 1 8m of mains cable This must be connected to a permanent live supply and NOT switched by thermostats programmers If the supply cord is damaged it must b...

Страница 33: ...t L N Optional Timer Optional Timer DIAGRAM C Use of General Live for Room Stat Optional Room Stat Frost Stat Mains In Frost Room Stat Stat L N Optional Timer DIAGRAM A DIAGRAM B Room Stat with Extern...

Страница 34: ...D X9 X8 OWC OWC OPENTHERM OPENTHERM OPENTHERM 5V CHIP COM BUS TX CHIP COM BUS 24V CHIP COM BUS GND CHIP COM BUS 5V CHIP COM BUS RX MAINS LIVE MAINS NEUTRAL AUXILIARY LIVE IONISATION 2 2 FLOW DHW DHW X...

Страница 35: ...s only 2 22 COMMISSIONING AND TESTING GENERAL Please Note The combustion for this appliance has been checked adjusted and preset at the factory for operation on the gas type defined on the appliance d...

Страница 36: ...ON and check all external controls are calling for heat CENTRAL HEATING 9 Set the CH temp control B to max and turn the mode knob C to The boiler control should now go through its ignition sequence u...

Страница 37: ...show then when the burner lights 2 Close all taps except the furthest one from the boiler and check that the boiler is firing at maximum rate This is factory set to give a DHW temperature rise of appr...

Страница 38: ...s 4 Explain the function and the use of the boiler heating and domestic hot water controls Explain that due to system variations and seasonal temperature fluctuations DHW flow rates temperature rise w...

Страница 39: ...ed 2 Proceed to IMPORTANT CLEANING PROCEDURE 1 Clean the main burner Refer to Section 3 4 2 Clean the heat exchanger condensate trap siphon Refer to Section 3 6 3 Check the main injector for blockage...

Страница 40: ...the front panel 5 Re tighten the two retaining screws 3 3 FAN AND VENTURI ASSEMBLY REMOVAL AND CLEANING 1 Disconnect the electrical leads from the fan 2 Remove the clip from the gas control valve out...

Страница 41: ...ion Care must be taken to ensure that the burner is not placed down upon its face as this may cause damage to the ceramic 6 Brush off any deposits that may be on the ceramic with a SOFT brush 7 Inspec...

Страница 42: ...nition and detection gaps are correct Refer to Sections 3 13 3 14 1 Ignition Electrode Flame Detection Reassemble the boiler in the following order 1 Ensure that the condensate trap siphon is full of...

Страница 43: ...boiler Refer to Section 3 21 THE BOILER MUST NOT BE OPERATED WITHOUT THE FRONT PANEL FITTED 3 9 FAN REPLACEMENT 1 Refer to Section 3 8 2 Disconnect the electrical leads from the fan 3 Remove the clip...

Страница 44: ...rse order ensuring that the new gas seal supplied is located correctly in the injector housing 10 Check that the boiler operates in both DHW CH modes 4 3 3 3 11 BURNER REPLACEMENT 5 5 6 1 See Section...

Страница 45: ...8 Reassemble in reverse order 9 Check the operation of the boiler Refer to Section 2 23 2 24 3 12 RETURN THERMISTOR REPLACEMENT 1 Refer to Section 3 8 2 Unclip the return thermistor from the return p...

Страница 46: ...rode 4 Remove the 2 screws retaining the detection electrode 5 Remove the electrode 6 Fit the new flame detection electrode using the new gasket supplied 7 Reassemble in reverse order 8 Check that the...

Страница 47: ...actuator slot provided and ease out the actuator 3 Before replacing the diverter valve actuator proceed as follows a Ensure that the switched live to the boiler is off and that all DHW taps are shut...

Страница 48: ...Spring out the four side retaining clips and pull the PCB upwards to clear the corner retaining posts 7 Take the new PCB 8 Re connect all plug connections 9 Reassemble in reverse order 10 a Turn power...

Страница 49: ...3 To drain the primary heat exchanger circuit Open the drain valve and attach a length of hose to the CH drain point 4 After replacing any component on the boiler remove the hose close the drain valv...

Страница 50: ...ction 3 32 4 Firstly increase access area by disconnecting the 22mm pipe connection at top of pump manifold and bottom of heat exchanger and remove pipe Refer to Section 3 26 5 The automatic air vent...

Страница 51: ...y 1 Refer to Section 3 8 2 Drain the boiler Refer to Section 3 21 3 Remove the condensate trap siphon Refer to Section 3 18 4 Remove the electrical plug Refer to Section 3 17 5 Place a flat bladed scr...

Страница 52: ...oiler Refer to Section 2 16 8 Check that the boiler operates in both DHW CH modes 3 30 FLOW THERMISTOR REPLACEMENT 4 3 3 29 CH WATER PRESSURE SWITCH REPLACEMENT 1 Refer to Section 3 8 2 Drain the boil...

Страница 53: ...to correctly match connecting pipe diameters 18 Ensure the trap siphon is filled with water Refer to Section 3 18 19 Refill the boiler and check for leaks Refer to Section 2 16 20 Ensure all gas valv...

Страница 54: ...uit Refer to Section 3 21 8 Remove the retaining clip on the vessel water connection pipe and remove the pipe 9 Support the expansion vessel and unscrew the 2 screws from the securing bracket located...

Страница 55: ...CTION 4 9 RETURN THERMISTOR FAULT GO TO SECTION 4 10 OUTSIDE SENSOR FAULT LOW MAINS VOLTAGE CONTACT ELECTRICITY PROVIDER NEGATIVE DIFFERENTIAL FLOW OR RETURN THERMISTOR FAULT PCB UNCONFIGURED FAULTY O...

Страница 56: ...rectify fault NO YES Is 24Vdc supply available at the Gas Valve YES Check spark generator and associated harness for continuity and visual condition Refer to Section 3 15 Are these functioning correct...

Страница 57: ...these functioning correctly YES Check siphon and condensate drain pipe work for blockage and rectify if necessary Boiler now working OK Check wiring from gas valve to PCB for continuity If the wiring...

Страница 58: ...1 000 1 100 Ohms Is the Thermistor value correct YES Is the wiring securely connected to the low voltage 6 way connector at the front left hand side of the PCB YES Replace PCB Fit a new Thermistor NO...

Страница 59: ...and the PCB Replace PCB Fit a new Outside Sensor NO Securely connect the wiring at the Terminal Block and the PCB Is the wiring securely connected at both the boiler and Outside Sensor YES NO Securel...

Страница 60: ...d the diverter valve motor connected YES YES Check diverter head fully engaged and clip secured onto waterset YES Is diverter stuck in the CH position YES Check and re fit diverter valve actuator head...

Страница 61: ...ils of approved Ideal Parts Distributors are available on www idealparts com Our Parts team are also available to help with your Ideal Spare Parts enquiries on 01482 498665 When calling and to ensure...

Страница 62: ...62 Installation and Servicing SECTION 6 BENCHMARK COMMISSIONING...

Страница 63: ...ons and the data fields on the commissioning checklist completed in full To instigate the boiler guarantee the boiler needs to be registered with the manufacturer within one month of the installation...

Страница 64: ...priate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST CONTROLS Programmable room thermostat Optimum start control Combinati...

Страница 65: ...larly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible AND Signature SERVICE 02 AND Where Possible AND Signature SERVICE 03 A...

Страница 66: ...cal Bulletin TB 008 where chimney flues are in voids The ECGA should be of the correct type as specified by BS 7967 Prior to its use the ECGA should have been maintained and calibrated as specified by...

Страница 67: ...bled fixed and supported as per instructions Check that flue and flue terminal are not obstructed Check that no seals e g Those on flue extensions have been displaced during installation Rectify if ne...

Страница 68: ...68 NOTES Installation and Servicing...

Страница 69: ...69 NOTES Installation and Servicing...

Страница 70: ...70 NOTES Installation and Servicing...

Страница 71: ...71 NOTES Installation and Servicing...

Страница 72: ...he code of practice for the installation commissioning servicing of central heating systems Ideal Boilers Ltd PO Box 103 National Avenue Kingston Upon Hull HU5 4JN Tel 01482 492251 Fax 01482 448858 Re...

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