2141 ICON Way, Vacaville, CA 95688
‐
Tel: 707.564.4000
– www.iconaircraft.com
SERVICE BULLETIN
SB-110521 REV A
ICA009719-D
PAGE
2
of
8
ICA011057
CONNECTOR, CONTACT, SECONDARY LOCK, 2-POSN
2
ICA011058
CONNECTOR, RCPT, SKT, 2-POSN
2
F4TAPEBLACK
TAPE, SELF-FUSING, SILICONE, .02 IN THK, 1 IN WIDE
As Required
TY24MX
CABLE-TIE, NYLON 6-6, 30LB, 5.50, TY-RAP
As Required
Special tools, fixtures, or other special equipment:
1.
It is permissible to create and use tools and fixtures as required to properly carry out the
instructions presented within this document so long as they do not cause any damage to the aircraft
or create any deviation of the aircraft from its intended design.
2.
Hand Crimp tool
–
Aptiv (formerly Delphi) 12085271 or equivalent.
3.
Metri-Pack Terminal Removal Tool
–
12094429 or equivalent.
Removal and Installation:
1.
It is permissible to disassemble the aircraft as required to permit accessibility, inspection, adjustment,
maintenance, and repair in accordance with the latest release of the Aircraft Maintenance Manual.
2.
Locate the D9087P and D9100P connectors that connect to the fuel pump. D9100P connects at the top
of the fuel pump assembly and D9087P connects at the bottom.
3.
Remove the connector secondary lock from the back of each connector.
4.
Make note of the wire locations within each connector and then remove the contacts from the
connector using Metri-Pack Terminal Removal Tool
–
12094429 or similar.
5.
For steps 6 through 10, refer to
6.
Cut the terminals off the fuel pump connector wires with cuts made as close to the terminals as
possible. Note orientation of wire seal.
Note: All wiring and termination to be manufactured in accordance with process spec IPC/WHMA-A-620,
Class 2. Requirements and acceptance for cable & wire harness assemblies.
7.
Install 1 each blue wire seal (ICA012801) on each wire in the same orientation as the seals that were
removed and slide away from the end of the wire.
8.
Strip ¼” of insulation from each wire.
9.
Align the blue wire seal with the end of the wire insulation.
10.
Position the wire end in the terminal (ICA011062) as shown in Box 4.
11.
Optional depending on the tool used: using the tool position for 16 gauge wire, crimp core wings first,
then insulation wings using crimp tool 12085271 or equivalent. If the crimping tool is properly
equipped, the seal crimp and the core crimp can happen simultaneously.
12.
Install 1 each orange connector seal (ICA013937) onto the new connector body in the same location
and orientation as the seal on the original connector. See
Note: The original connecter may
