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AST1257-940

Page 

5

INSTALLATION

OF

IBC TWO TANK WATER SOFTENER UNIT

FITTED WITH MODEL 255 VALVE/940 CONTROL

Check  the  equipment  upon  arrival  for  damage  or  shortages  and  report  same  to  our  Office  or  Agent  before
starting.

Position  the  Softener  and  Brine  Tank  on  a  firm  foundation,  preferably  concrete,  with  sufficient  space  for
operation and maintenance.

STEP 1

Make sure the softener tank is empty and clean. Remove brine tank lid and remove resin and
control valve.

STEP 2

Install  the  distributor  tube  in  the  softener  tank,  check  the  height  in  relation  to  top  of  softener
tank. (Approximately 25mm above the top of the tank).

STEP 3

Place a plastic cap over the end of the distributor pipe. A clean rag or plastic bag will suffice if
plastic cap is not available - 

NO

 media must enter distributor pipe.

STEP 4

Place  a  with  mouth  funnel  in  the  mouth  of  the  tank  and  load  the  resin  and  fill  with  water  to
within 50mm of the top.  The resin 

must not

 be allowed to be spilled on the floor as it is very

slippery and dangerous to walk on.

STEP 5

Clean  top  of  neck  and  threads  of  all  traces  of  resin.  Remove  the  plastic  cap  fitted  in  Step  3
taking care not to raise the distributor pipe. 

NEVER

 shorten the length of the distributor pipe.

STEP 6

Unpack control valve, check that tank  ‘O’  ring  is  in  place.  Clip  in  top  strainer  if  not  fitted.  Fit
control valve to softener tank, screw down hand tight. Attach bypass valve if supplied and then
thread adaptor nuts and pipe piece with the sealing gasket.

STEP 7

Connect inlet, outlet pipes and drain line to control valve as per Instruction Booklet.

STEP 8

Remove lid from brine tank, connect brine tube from air check assembly on control valve, to
brine riser tube in brine tank. Then connect brine overflow drain line to waste trap.

STEP 9

Refer to Instruction booklet for start up procedure (page 13 "placing conditioner into Service")

STEP 10

Load two bags of 25kg high purity water softener salt into brine tank and replace lid.

Table 3

MODEL

RESIN LITRES

BRINE TANK - SALT

LOADING KG

AST1257-940

57

75

Содержание AST1257-940

Страница 1: ...ION OPERATING INSTRUCTIONS Model AST1257 940 Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for com...

Страница 2: ...oximately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take a 50ml sample of water in a screw capped bottle A...

Страница 3: ...litres call D For household situations allow 250 litres per person per day CALCULATION N 1000 x C D x H Select nearest lower whole number If necessary consult your dealer or IBC Water Treatment for ad...

Страница 4: ...Per Kg metres AST1257 940 1995 4 3990 14 40 57 25 12 57 76 0 80 0 60 1 60 CABINET BRINE CHAMBER POLY MOULDED Operating Pressure 300 690 kPa Temperature 5o x 50o C Electrical 240V 50Hz 3 watts maximum...

Страница 5: ...the top The resin must not be allowed to be spilled on the floor as it is very slippery and dangerous to walk on STEP 5 Clean top of neck and threads of all traces of resin Remove the plastic cap fit...

Страница 6: ...TOP STRAINER SUPPLIED LOOSE IT IS IMPORTANT THAT THIS STRAINER IS ASSEMBLED TO THE VALVE DURING INSTALLATION THE LENGTH OF THE INTERNAL RISER PIPE IS FACTORY ADJUSTED FOR THE TANK SIZE PROVIDED DO NOT...

Страница 7: ...the timer at the left hand side The Transformer is only suitable for indoor mounting When ordering spare parts Advise that the Timer is the low voltage model Salt Dial Indicator Knob Clock Dial Calend...

Страница 8: ...AST1257 940 Page 8 Water Conditioning Control System Installation Operating and Maintenance Manual Series 255 Valve 940 Control...

Страница 9: ...cing Conditioner into Operation 13 Adjustment of Timer 14 Special Features of Timer Adjustment of Brine Control 14 How to Set the Salt Dial Service 15 Removing the Timer Assembly Removing the Valve As...

Страница 10: ...ve cycle operation provides for down flow service up flow backwash down flow brining down flow slow and fast rinse A sixth position is included for timed refill of the brine tank Valve discs are held...

Страница 11: ...rol Bypass Valve optional Air Check Brine Tube Fitting Connection 1 4 Figure 2 Tank Adaptor Tank Tread 2 1 2 8 male NPSM Drain Connection 3 8 or 1 2 NPT or BSPT Outlet Connection 3 4 or 1 NPT or Inlet...

Страница 12: ...ter pressure at the conditioner is not less than 40psi 280kPa You may elevate an additional 2ft 61cm for each additional 10psi 70kPa of water pressure When the drain line is elevated and empties into...

Страница 13: ...ve s into the not in bypass position Open the water supply valve very slowly to approximately the 1 4 open position Caution If the water supply valve is opened too rapidly or too far resin may be lost...

Страница 14: ...ndicator knob counterclockwise to START Figure 8 It will take a few minutes for regen eration to begin The normal regeneration schedule will not be disrupted Manual Regeneration Electricity is used on...

Страница 15: ...er assembly for servicing 1 Unplug the power cord 2 Remove the rear cover by pushing back on the tab provided on the cover with your thumb Figure 10 Next lift the cover off the valve 3 To remove the c...

Страница 16: ...camshaft Slide the camshaft into the timer It may be necessary to rock the timer slightly to key the camshaft into the timer When the camshaft is slid into place lift he back of the camshaft up while...

Страница 17: ...teps to clean the injector screen and injector 1 Unplug the power cord 2 Shut off the water supply or put the bypass valve s into the bypass position and remove the rear cover Figure 10 3 Relieve syst...

Страница 18: ...Pressure 300 psi 2069kPa Working Pressure 20 to 127 psi 138 to 876 kPa 100 psi max in Canada Voltage 24V 50 Hz 24V 60 Hz 100V 50 Hz 100V 60 Hz 230V 50 Hz 115V 60 Hz Current 50 mA Operating Temperature...

Страница 19: ...1 2 in NPT male drain Valve Module Tank Adaptor Optional Bypass Valve Reinforced NORYL Inlet Outlet Manifold Brass or reinforced NORYL Rubber Parts Compounded for cold water service Injector size A W...

Страница 20: ...AST1257 940 Page 20 Control Valving Identification Valve Disc Operation...

Страница 21: ...AST1257 940 Page 21 Flow Diagrams...

Страница 22: ...AST1257 940 Page 22...

Страница 23: ...1000904 Adj Backwash Extra Salt Long Rinse Long Cycle 1000905 3 Cycle Adj Backwash 11 Motor Option 1 1000802 24V 50 Hz 1000803 24V 60 Hz 1000804 110V 50 Hz 1000805 100V 60 Hz 1000806 230V 50 Hz 10008...

Страница 24: ...AST1257 940 Page 24...

Страница 25: ...AST1257 940 Page 25 Valve Body and Tank Adaptor Module...

Страница 26: ...No 14 for 14 in Diameter Tank 7 1030502 Ball Flow Control 1 8 Injector Assy With O rings 1 1032970 A Injector White 1032971 B Injector Blue 1032972 C Injector Red 9 Injector Cap With O rings 1 1000217...

Страница 27: ...tic Pipe Adaptor Kit 1 1001605 1 in BSPT Plastic Pipe Adaptor Kit 1 1001611 3 4 in BSPT Brass Pipe Adaptor Kit 1 1001610 1 in NPT Brass Pipe Adaptor Kit 1 1001612 1 in BSPT Brass Pipe Adaptor Kit 1 Co...

Страница 28: ...Restricted drain line c Injector plugged d Defective injector e Valve disc 2 and or 3 not closed f Air check prematurely closed a Water pressure must be 20 psi minimum b Remove restriction c Clean in...

Страница 29: ...AST1257 940 Page 29...

Страница 30: ...n be used directly without dissolving before application The recommended dosage for Calcium Hypochlorite is two grains approx 0 1 ounce per cubic foot Complete the following steps to disinfect the con...

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