IBC Technologies VFC 15-150 Скачать руководство пользователя страница 29

IBC Technologies Inc. 

29 

VFC 15-150 and VFC 45-225 

achieve the desired comfort level. Fine 
adjustment can be made at the keypad 
using the 

Indoor Setpoint Temperature

 

variable, located as Line 1 in the 

User

 

screen. To increase heat (e.g. from 72°F 
to 73°) - move the 

Indoor

 value upward 

(warmer) from the level otherwise 
chosen. This shifts the position of the 
reset curve, will amend the boiler water 
temperature by a similar amount.  Do 
not adjust the 

Design Indoor Temp.

 

value - a movement upward in concert 
with Line 1 adjustment will have the 
effect of neutralizing the intended 
effect.  

An optional indoor temperature 
feedback routine can be activated (with 
field installation of an indoor sensor, 
connected to the contacts located on the 
controller) to automate adjustment of 
the Outdoor Reset routine.  

The key inputs on initial set up are (1) 

Design Outdoor Temperature –

 the 

coldest expected weather typically 
experienced at the installation site; (2) 
the 

Design Supply Temperature

 – the 

desired boiler operating level to occur at 
that coldest day; and (3) the 

Design 

Indoor Temp.

 - this is the value that 

anchors the reset curve. The 

Indoor Set 

Point Temp

. variable is the primary 

means for the user to “bias” the outdoor 
reset routine to add or reduce heat. 

If outdoor reset is selected and there is 
no signal received from the sensor, the 
controller assigns a provisional 0°C 
value and will adopt the appropriate 
temperature target from the relevant 
reset curve. 

(See Section 2.7 - 

Set Up & Load 

Definition

 for activation procedure. 

2.6.3  Variable Speed Pumping 

One strategy to optimize combustion 
efficiency across the boiler's wide 

throttle range is to use a variable speed 
system primary pump. This will better 
match water flows with heat generation 
- providing more stable 

T° 

management. This generally has the 
effect of lowering return water 
temperature for any given heating duty, 
promoting more condensation. Together 
with Outdoor Reset, variable speed 
primary pumping offers the prospect of 
condensing operation with (otherwise) 
high temperature baseboards.   

The controller provides an electrical 
signal (4-20mA) for connection to 
pumps such as the 

Grundfos 15-42 VS

 

or the 

Taco 007

 

Variable Speed

.  In the 

variable speed configuration, the system 
pump can receive its 120 V

AC

 mains 

power independently (wired to the 
boiler); these pumps are typically 
supplied with a 3-pin consumer plug, 
although the installer will want to 
amend to conform to code as 
appropriate.  The pumps signal leads are 
to be connected to the harness provided 
within the control wiring box. 

The pump management routine seeks to 
maintain a 20°F 

T° across heat 

exchanger throughout the throttle range. 
The actual 

T° achieved will be 

dependent on the pump size selected 
and the head of the piping system. 
Using the recommended 
primary/secondary piping configuration, 
including a relatively short travel 
primary circuit of 1

1

/

4

" piping, and a 

Grundfos 15-42 VS(or 26-64VS) pump, 
a 3:1 turndown ratio for waterflow 
should be achieved. This will provide 
stable 20°F 

T° management across the 

majority of the boiler's operating range.  

Where a conventional pump is correctly 
wired in accordance with the wiring 
diagram, the pump will operate at a 
single, high speed. 

Содержание VFC 15-150

Страница 1: ...he vicinity of this or any other appliance Should overheating occur or the gas supply fails to shut off do not turn off or disconnect the electrical supply to the pump Instead shut off the gas supply...

Страница 2: ...p 24 2 4 4 Advanced Diagnostics 24 2 4 5 Passwords 24 2 5 SEQUENCE OF OPERATION 25 2 5 1 Standby 25 2 5 2 Purging 25 2 5 3 Ignition 25 2 5 4 Heating 26 2 5 5 Circulating 26 2 5 6 Error Mode 27 2 6 OTH...

Страница 3: ...viding a great degree of installation flexibility The installer must clearly indicate the vent category for the installation on the rating plate using an indelible marker See section 1 4 Venting Figur...

Страница 4: ...rocarbons can reduce the life of a boiler Cleaners bleaches air fresheners refrigerants aerosol propellants dry cleaning fluids de greasers and paint removers all contain vapours which can form corros...

Страница 5: ...between the installation instructions below and the code requirements the more stringent shall apply DO NOT COMMON VENT THE VFC MODULATING SERIES BOILERS WITH ANY OTHER EXISTING OR NEW APPLIANCE IMPOR...

Страница 6: ...from the indoor air surrounding the boiler Provided the maximum overall vent length limit is not exceeded the installer may choose to vent the boiler through the wall directly through the roof or upwa...

Страница 7: ...o be used to adapt to the appropriate diameter see Vent Travel below Exhaust venting is to be connected directly to the 2 NPT male threaded stainless steel fitting on the bottom of the pressure vessel...

Страница 8: ...as the for 2 option If the site requires a horizontal exit immediately below the boiler bush out to 2 or 3 pipe in the downward vertical run immediately below the 2 threaded adaptor and elbow to horiz...

Страница 9: ...ust be piped to within 1 of a drain or be connected to a condensate pump Drainage line must slope down to the drain at a pitch of per foot so condensate runs towards the trap Use the supplied vent kit...

Страница 10: ...e elevation as the exhaust as shown lower down roof is OK To promote the projection of exhaust away from the building and from the intake pipe reduction of 3 pipe to 2 is permitted for a maximum linea...

Страница 11: ...nless steel or plastic mesh is useful to guard against foreign objects Figure 4 Sidewall Vent Termination Piping Configuration To promote the projection of exhaust away from the building and from the...

Страница 12: ...corner see CSA B149 H Clearance to each side of centreline extended above meter regulator assembly 3 0 91m within a height of 15 4 6m above the meter regulator I Clearance to service regulator vent o...

Страница 13: ...t edition or applicable provisions of the local building codes in Canada in compliance with B149 The following lists are recommendations for buildings of energy saving construction fully caulked and w...

Страница 14: ...S piping ensures adequate flow and de couples T issues boiler vs distribution Aim for a 20 to 30 F T across the heat exchanger at high fire there is a boiler protection throttle fence limiting the T t...

Страница 15: ...dividual zones in a heating system have loads under 5 000 Btu hr the system will still benefit through use of a buffer tank to ensure a controlled supply temperature and to prevent short cycling Buffe...

Страница 16: ...ping configuration requires an extra pump The VFC modulating series boilers controller hosts wiring terminals and integral relays to simplify installation and operation of this preferred layout offset...

Страница 17: ...n from hot to cool loads a manually set 3 way mixing valve can be placed at the entrance to the cool load This will permit immediate circulation of mixed flow into the cool loop See separate publicati...

Страница 18: ...gher head pump at a higher cost An imbalance in the head between the loads may call for a balancing valve on the low head side Zone valves should be wired to the Pump Zone Valve Terminal Block Run 24...

Страница 19: ...er must be disconnected or otherwise isolated from the gas supply during any pressure testing of the system at test pressures in excess of 1 2 psig Dissipate test pressure prior to reconnecting The bo...

Страница 20: ...load pumps in the normal way this will bring power to the pump control block Pumps can be switched on off using the keypad so there is no need for temporary pump wiring during system filling air purgi...

Страница 21: ...cting aquastat can use one of these to cause a full boiler shutdown in the case of excess floor temperature contacts for indoor and outdoor temperatures sensors associated with Reset Heating A 10K ohm...

Страница 22: ...gement of boiler operations including 1 power up set up boiler state machine standby heat call management etc 2 burner pumps primary external and or zone valve management 3 temperature and throttle op...

Страница 23: ...a menu based system described in the following sections 2 4 ACCESS LEVELS The controller provides for the display of further information via the Load Status Screen plus three levels of access for the...

Страница 24: ...arget vs boiler supply A record of the service history is also available for onscreen access 2 4 3 Advanced Setup This access level is set for the sole use of factory representatives and is permanentl...

Страница 25: ...e fan starts and automatically adjusts to a level suitable for ignition Ten seconds later the pump starts After a total of 15 seconds the ignition cycle begins Interpurge The boiler enters an interpur...

Страница 26: ...BH minimum input rating The following default differentials are automatically applied upon initial load characterization DHW and other SetPoint loads 20 F space heating with Outdoor Reset invoked 11 F...

Страница 27: ...ch of up to 3 loads over time Multiple heating loads with varying temperature targets are run sequentially as opposed to simultaneously with a mixing valve The objective is to serve each load at the m...

Страница 28: ...or a tekmar 070 or similar sensor is shipped with each boiler to be placed in an appropriate outdoor position The temperature management algorithm flexes the boiler supply temperature according to cha...

Страница 29: ...n procedure 2 6 3 Variable Speed Pumping One strategy to optimize combustion efficiency across the boiler s wide throttle range is to use a variable speed system primary pump This will better match wa...

Страница 30: ...d will drop both the circulating water and the indoor setpoint temperature parameters to 50 F Set Point controlled loads are not adjusted through this process to avoid the potential for boiler cycling...

Страница 31: ...and Differential temperature values 2 7 SET UP LOAD DEFINITION After the boiler is powered up the installer can use the keypad and display to characterize the application as follows 1 In the Standby m...

Страница 32: ...Mass Radiant Baseboard Air Handler etc An appropriate reset curve is called up through this procedure Reset loads carry a default value for Design Outdoor Temp of 10 F 23 C Raise or lower this as appr...

Страница 33: ...st be input they are not automatically assigned as done within some boiler controls Ensure the Maximum takes account of the construction and safety requirements of each application e g 140 F max for t...

Страница 34: ...as 29 as rounded to the nearest hundred 16 Two lines below Altitude adjustment is the field for amendment of the primary pump heat purge time To shorten the 5 minute post firing period reduce the 300...

Страница 35: ...an to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2...

Страница 36: ...GAS VALVE ADJUSTMENT The VFC modulating boilers are factory calibrated to operate with natural gas or propane if so ordered at sea level The relevant valve adjustment screws have been factory sealed u...

Страница 37: ...fire level settings Re define the load as Manual Control Use Heat Output in Configure Load x to control the output as needed 6 At the minimum firing rate adjust the zero offset screw see Fig 12 9 to o...

Страница 38: ...n if burner requires cleaning every year In alternate years visually inspect burner through sight glass Ensure flame is stable and without excessive fluttering Normal flame pattern is evenly distribut...

Страница 39: ...the bottom 10 of the throttle range e g between 15 000 to 27 500 Btu hr Where a load is heavily weighted to the lowest firing rate and the cycles day count is in excess of 96 day there may be insuffic...

Страница 40: ...dels Care should be taken to identify which fan type is needed Gas Valve Type 12 Dungs GB WND 055 D01 S22 Function zero governor gas valve provides strict gas air mixture control over the range 15 150...

Страница 41: ...to adjust output according to water temperature Installation use 1 4 nutdriver to loosen ring clamp Install with back curve toward pipe using Honeywell Tradeline 107408 Heat Conductive Compound and re...

Страница 42: ...a number of diagnostic features incorporated in the software that evaluate system integrity display error conditions and provide initial suggested remedial actions Section 2 6 6 Error Mode In additio...

Страница 43: ...ector at the front of the fan This connector feeds a PWM control signal black wire from the controller and provides a tachometer signal white wire back from the fan Unplugging the connector will cause...

Страница 44: ...of the boiler pump will determine the movement of valid sensor values in general inlet pressure will increase while the outlet will decrease when the pump starts Check operation of both sensors by iso...

Страница 45: ...ove close to Required Pressure RP if FP only 120 150 vs RP of 250 or 300 then check for actual vent system blockage a disconnect intake within boiler case b open burner then fan gas valve looking for...

Страница 46: ...ignition cycle Replace module if no current detected Boiler ignites but shuts off at the end of the ignition trial Improperly grounded pressure vessel burner or unserviceable ignition lead or spark m...

Страница 47: ...operation Refer to manufacturer s instructions Check setting with ammeter Air in system or marginal water flow Bleed purge system as required Confirm adequate pump size and temp rise in HX Slow combu...

Страница 48: ...nect probe Blown fuse in ignition module Check fuse If blown replace Defective Control Module Check ignition output from control module ii Fan and or pump are off Display not illuminated No power to b...

Страница 49: ...n condensate drain Unit cycling on operating safety controls Check operation with Ohmmeter Voltmeter System radiation undersized Check manufacturer s rating tables for capacity per foot Temperature ex...

Страница 50: ...IBC Technologies Inc 50 VFC 15 150 and VFC 45 225 Intentionally Blank...

Страница 51: ...IBC Technologies Inc 51 VFC 15 150 and VFC 45 225 5 DIAGRAMS See Following Pages 5 1 Parts Diagrams 5 2 Wiring Diagrams 5 3 Sequence of Operations Flowchart...

Страница 52: ...enwal 17 Diff Air Press Sensor 17 H401 18 8 Rob n Screw Fenwal 2 18 fas Fen 19 Control Corner Cover 19 CCC 20 6 32 x 0 375 screws 2 20 fas 632 3 8 21 24VAC Transformer 40 VA 21 transform 22 a No longe...

Страница 53: ...2 54A PVC 90 54 b Trap PVC elbw 90 2 54B PVC 90 55 a Trap pipe PVC x 2 2 55A PVC x 2 55 b Trap pipe PVC x 2 2 55B PVC x 2 56 a PVC union clean out 56A union 56 b PVC union clean out 56B union 57 a Tra...

Страница 54: ...IBC Technologies Inc 54 VFC 15 150 and VFC 45 225 5 2 Wiring Diagram Wiring Diagram for VFC 15 150 and VFC 45 225 Modulating Boilers...

Страница 55: ...IBC Technologies Inc 55 VFC 15 150 and VFC 45 225 5 3 Sequence of Operations Flowchart...

Страница 56: ...IBC Technologies Inc 56 VFC 15 150 and VFC 45 225 Intentionally Blank...

Страница 57: ...lures resulting from abuse accident negligence freezing or acts of God d Damage caused by hard water scale build up excessive oxygenation or external leakage 2 The Phase 2 Warranty excludes all of the...

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