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OVER ALL DIMENSIONS & PANEL CUT OUT (IN MM)

MECHANICAL  INSTALLATION

The label on the controller identifies the serial number, wiring connections and batch number.

INSTALLATION GUIDELINES :

1.  Prepare the cut-out with proper dimension as shown in figure.      
2.  Remove clamp from controller 
3.  Push  the  controller  through  panel  cut-out  and  secure  the 

controller in its place by tightening the side clamp.

C

H

MODEL : AI - 7682

E

D

C

H

A

B

F

G

PANEL

CUTOUT

CAUTION: 

To prevent the risk of electrical shock, switch off the power before making/removing any connection or removing 

the controller from  its enclosure.

ELECTRICAL INSTALLATION

The electrical connection diagram is shown on the controller enclosure as below.

A

B

D

C

H

E

G

F

MODEL:-AI-7482/7782/7982  

PANEL

CUTOUT

MODEL : AI - 7882

B

A

E

D

G

F

PANEL

CUTOUT

AI-7782

AI - 7982

AI-7482

SSR2

NC

NO

CM

RELA

Y2

SUPPLY

L

N

1

2

3

4

5

6

7

8

9

10

11

13

14

15

16

12

NO

NC

CM

RELAY1

SSR1

SUPPL

Y

L

N

1

2

3

4

5

6

7

8

9

10

11 12

15

16

13

14

NO

NC

CM

RELAY2

NO

NC

CM

RELAY1

SSR2

SSR1

SSR2

1

2

3

4

5

6

7

8

9

10

11 12 13 14 15 16 17 18

NO

NC

CM

RELAY1

SSR1

NO

NC

CM

RELAY2

L

N

SUPPLY

SSR2

SSR1

1

2

3

4

5

6

7

8

9

10

11 12 13 14 15 16 17 18

NO

NC

CM

RELAY1

NO

NC

CM

RELAY2

L

N

SUPPLY

AI - 7682/7882

2

OIM AI-7X82 V2.0 Page 2 of 9

TABLE : 1

Model

Dim

48 

72

96

96

48

48 

72

96

48

96

8    

10

10

10   

10

75 

65

45

45

45

44

68

92

44

92

44

68

92

92

44

9

9

9

9

9

A

B

H

C

D

F

G

E

43

66

89

89

43

AI-7482

AI-7782

AI-7982

AI-7682

AI-7882

AI - 7482

AI - 7782

AI - 7982

FRONT PANEL LAYOUT

AI - 7882

AI - 7682

Glows when OP1 is ON & flashes when delay time (dly1) is in operation(if selected mode is ON-OFF)

Glows when OP2 is ON &  flashes  when alarm condition persists even after 
acknowledged 

OR 

delay time (dly2) is in operation & selected mode is ON-OFF.

Glows when Soak mode is selected & flashes when Soak timer is in operation.

(

(

(

along with UP key. (4) To scroll the parameter & to store its value.

1) For SP programming.  2) To access Control mode.  3) To access Configuration mode 

(

(

(with SET key) . (3) To acknowledge Alarm. (4) To enter in tune mode (with DOWN Key).

1) To increase/alter parameter value in program mode.  2) To Enter in configuration mode 

(

(

To enter in tune mode (with    

UP Key). 

1) To decrease / alter parameter value in program mode.  2) 

It will display (1) Measured value of selected input or Error massages in run mode.
(2) Parameters Value in program mode.

It  will  display  (1) 

(Main  s

)  /  SP2  (Auxiliary/Alarm)  set  value  /  Set  Soak  time 

value/ balance or elapsed soak time in run mode. (2) Parameter code in program mode.

SP 

et  point

1

2

3

4

5

6

7

OP1 LED

OP2 LED

SOAK LED

UPPER

DISPLAY

LOWER

DISPLAY

SET

KEY

SHIFT

KEY

Sr. 

NAME

FUNCTION

UP

KEY

DOWN

KEY

(1) To increase/alter parameter value in program mode with Up / Dn Key.
(2) Press for 3Sec in Programming this will help to go back to previous parameter.

FRONT PANEL LAYOUT DESCRIPTION :

4

5

6

7

1

2

3

AI-7482

OP1

OP2

SOAK

PV

SV

SET

AT

RESET

START

6

7

4

5

1

2

3

OP1

OP2

SOAK

PV

SV

-therm

i

AI-7782

SET

AT

RESET START

6

7

4

5

1

2

3

OP1

OP2

SOAK

PV

SV

TUNE

SET

AT

RESET

START

-therm

i

AI-7982

1

2

4

3

6

7

5

PV

SV

AI-7882

OP1

OP2

SOAK

SET

START

AT

RESET

1

5

3

2

6

4

7

SET

START

AT

RESET

PV

SV

AI-7682

OP2

SOAK

OP1

Содержание AI-7482

Страница 1: ...bon dust salt air direct sunlight or radiant heat v Ambient temperature and relative humidity surrounding the controller must not exceed the maximum specified limit for proper operation of the controller v The controller in its installed state must be protected against excessive electrostatic or electromagnetic interferences Ventilation holes provided on the chassis of the instrument are meant for...

Страница 2: ...782 AI 7982 FRONT PANEL LAYOUT AI 7882 AI 7682 Glows when OP1 is ON flashes when delay time dly1 is in operation if selected mode is ON OFF Glows when OP2 is ON flashes when alarm condition persists even after acknowledged OR delay time dly2 is in operation selected mode is ON OFF Glows when Soak mode is selected flashes when Soak timer is in operation along with UP key 4 To scroll the parameter t...

Страница 3: ...upon the error SV PV Value of this parameter is automatically set by Auto tune function o 5 0 C LOWER DISPLAY UPPER DISPLAY PARA METER RANGE DESCRIPTION DEFAULT CONTROL LIST SET DOWN key simultaneously To enter in this mode press for 3 sec User can then set the following control parameters OUTPUT OFF 1 to10 This parameter will be prompted only if selected control action is PID With this parameter ...

Страница 4: ...ered at every power ON This parameter will be prompted only if selected control mode for Output2 is Soak timer Depending on end of soak strategy the value of this parameter sets the activation time for OP2 when Soak timer is over Setting this parameter to 0 will make OP2 continuously ON at the end of Soak time till User starts the next cycle This parameter defines the permissible deviation of PV f...

Страница 5: ...ID User can select between PID or ON OFF action algorithm to be adopted for output HEAT CONTROL LOGIC FOR O P 1 User can select heating logic in which OP1 will remain ON till PV SP PV increases when output is ON User can select cooling logic in which OP1 will remain ON till PV SP PV decreases when output is ON This parameter will be prompted only if selected input is RTD or RTD 1 and is used for B...

Страница 6: ...list OUTPUT 2 CONTROL 15 0 This parameter will appear only if Control logic is Heat Cool OP2 will be OFF at Ambient OP2C value irrespective of output 2 mode Auxiliary Toggle OUTPUT 2 FUNCTION This parameter allows the user to select output 2 as an Auxiliary control For options refer Table 3 This parameter allows the user to select output 2 as an Alarm control For options refer Table 4 This paramet...

Страница 7: ...der alarm conditions used to trip the process in alarm conditions ALARM INHIBIT If this parameter is set as YES Alarm condition persists it will Disable Alarm O P at power ON If this parameter is set as NO Alarm condition persists it will Enable Alarm O P at power up NO ALARM ACK AUTO Once the Alarm is activated User has following three options to de activate it When PV falls within the programmed...

Страница 8: ... only after pressing START key for 3 sec PV SV for any of the following conditions 1 At every Power ON 2 Completion of current soak time cycle 3 Power failure during soak time is in progress TIMER START MODE MOD 2 In this Mode Timer will start only after pressing START key for 3 sec PV SV for any of the following conditions 1 At every Power ON 2 Completion of current soak time cycle After executin...

Страница 9: ... undershoot Auto tuning is applied in case of 1 Initial set up for a new process 2 Substantial change in SP from previous auto tuning value 3 Control accuracy is not satisfactory If the control performance by using auto tuning is still unsatisfactory User can apply further adjustments of P I D values as shown in Table 3 below Fig 3 1 HEAT LOGIC ON OFF TIME 0 TEMP C HYSTERISIS SP ON ON ON AMB O P O...

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