Hyundai Veloster 2012 Скачать руководство пользователя страница 53

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Inspection

1. Ignition "OFF"

2. Disconnect the intake actuator connector.

3. Verify that the actuator operates to the fresh position when connecting 12V to the terminal 3 and grounding terminal 4.

4. Verify that the intake actuator operates to the recirculation position when connecting in the reverse.

1. -
2. -
3. Fresh
4. Recirculation

5. Sensor (+5V)
6. Feedback Signal
7. Sensor Ground

5. Check the voltage between terminals 6 and 7.

Door position

Voltage (6-7)

Error detecting

Recircualtion

4.55 ± 0.15V

Low voltage : 4.9V or less

Fresh

0.45 ± 0.15V

High voltage : 0.1V or more

6. If the intake actuator is not operated well, substitute with a known-good intake actuator and check for proper operation.

7. If the problem is corrected, replace the intake actuator.

Replacement

1. Disconnect the negative (-) battery terminal.

2. Remove the heater & blower unit.

(Refer to HA group - "Heater Unit")

3. Loosen the mounting screws and then remove the intake actuator (A).

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3/12/2012 8:27 PM

Содержание Veloster 2012

Страница 1: ...Resistor Manual Air filter Type Particle filter Heater and evaporator unit Item Specification Heater Type Pin Tube type Heating capacity 4 650 3 kcal hr Mode operating method Actuator Temperature oper...

Страница 2: ...clutch 4 Compressor 5 A C pressure transducer 6 A C switch 7 Evaporator temperature sensor 8 Wire harness No cool comes out 1 Refrigerant capacity 2 Refrigerant pressure 3 Drive belt 4 Magnetic clutch...

Страница 3: ...s into your eyes wash them with clean water immediately 3 The R 134a container is highly pressurized Never leave it in a hot place and check storage temperature is below 52 C 126 F 4 An electronic lea...

Страница 4: ...Do not remove the sealing caps from a Replacement component until it is ready to be installed 4 Before connecting an open fitting always install a new sealing ring Coat the fitting and seal with refr...

Страница 5: ...ous damage The Following precautions must be observed 1 When it is necessary to open the refrigeration system have everything you will need to service the system ready so the system will not be left o...

Страница 6: ...stem Service Basics Refrigerant Recovery Use only service equipment that is U L listed and is certified to meet the requirements of SAE J2210 to remove HFC 134a R 134a from the air conditioning system...

Страница 7: ...t that is U L listed and is certified to meet the requirements of SAE J2210 to remove HFC 134a R 134a from the air conditioning system Air conditioning refrigerant or lubricant vapor can irritate your...

Страница 8: ...sume of service Additional health and safety information may be obtained from the refrigerant and lubricant manufacturers 1 Connect an R 134a refrigerant Recovery Recycling Charging System A to the hi...

Страница 9: ...isconnect the fittings and check their seating faces for damage Always replace even if the damage is slight 3 Check the compressor oil and add oil if required 4 Charge the system and recheck for gas l...

Страница 10: ...er 2 Condenser 3 Service port High 4 Service port Low 5 A C Pressure Transducer 6 Compressor 7 Expansion Valve Interior https www hyundaitechinfo com viewer toc_print asp vehicletype Pas 10 of 57 3 12...

Страница 11: ...2 system requires mineral compressor oil The two oils must never be mixed 2 Compressor PAG oil varies according to compressor model Be sure to use oil specified for the model of compressor Handling of...

Страница 12: ...r conditioning switch to ON and set the blower motor control knob at its highest position 3 Run the compressor for more than 20 minutes between 800 and 1 000 rpm in order to operate the system 4 Stop...

Страница 13: ...nt 1 Discharge refrigerant from refrigeration system 2 Replace faulty tube or hose Cap the open fittings immediately to keep moisture or dirt out of the system 3 Tighten joint of bolt or nut to specif...

Страница 14: ...or 6 9 10 8 0 7 1 1 5 1 8 0 4 Evacuate air in refrigeration system and charge system with refrigerant Specified amount 420 25g 14 8 0 88 oz 5 Inspect for leakage of refrigerant Using a gas leak detect...

Страница 15: ...ng Air Conditioning System Compressor Repair procedures Removal 1 If the compressor is marginally operable run the engine at idle speed and let the air conditioning work for a few minutes then shut th...

Страница 16: ...wheel house 7 Remove the engine room RH side cover A 8 Remove the bolts then disconnect the suction line A and discharge line B from the compressor Plug or cap the lines immediately after disconnecti...

Страница 17: ...new compressor drain all the refrigerant oil from the removed compressor and measure its volume Subtract the volume of drained oil from 120cc 4 20 oz then the result is the amount of oil you should dr...

Страница 18: ...Replace the clutch set with a new one if it is noisy or has excessive play drag 3 Check operation of the magnetic clutch Connect the compressor side terminals to the battery terminal and the ground ba...

Страница 19: ...3 Remove the engine room RH side cover A 4 Remove the center bolt A while holding the disc hub assembly with SST 09977 3R000 Tightening torque 10 15N m 1 02 1 53kgf m 7 37 11lbf ft https www hyundait...

Страница 20: ...and then remove the pulley B Be careful not to damage the pulley B and compressor during removal installation Once retainer ring A is removed replace it with a new one 8 Remove the retainer ring A an...

Страница 21: ...l new retainer rings and make sure they are fully seated in the groove Make sure that the pulley turns smoothly after its reassembled Heating Ventilation Air Conditioning Air Conditioning System Conde...

Страница 22: ...an them with water and blow them with compressed air If bent gently bend them using a screwdriver or pliers 2 Check the condenser connections for leakage and repair or replace it if required Replaceme...

Страница 23: ...rom the condenser Tightening torque 4 9 7 8N m 0 5 0 8kgf m 3 6 5 8 lbf ft Cap the open fittings immediately to keep moisture or dirt out of the system 5 Remove the hood latch A 6 Remove the upper cov...

Страница 24: ...sure to install the lower mount cushions of condenser securely into the holes Charge the system and test its performance Heating Ventilation Air Conditioning Air Conditioning System Receiver Drier Rep...

Страница 25: ...tting and apply a thin coat of refrigerant oil before installing them Be sure to use the right O rings for R 134a to avoid leakage Be careful not to damage the radiator and condenser fins when install...

Страница 26: ...ted voltage value engine ECU controls cooling fan by operating it high speed or low speed Engine ECU stop the operation of compressor when the temperature of refrigerant line is so high or so low irre...

Страница 27: ...th a recovery charging station 3 Remove the A C pressure transducer B after disconnecting the connector A Tightening torque 10 12 N m 1 02 1 22 kgf m 7 4 8 8 lb ft Take care that liquid suction pipe a...

Страница 28: ...or temperature sensor Specification Evaporator core temperature C F Resistance k Voltage V 20 4 13 59 2 88 10 14 6 273 1 927 0 32 3 129 1 192 10 50 1 668 0 715 20 68 0 942 0 431 30 86 0 56 0 265 40 10...

Страница 29: ...and decrease with higher temperatures 2 The sensor output will be displayed on the AVN Heating Ventilation Air Conditioning Air Conditioning System Ambient Sensor Repair procedures Inspection 1 Igniti...

Страница 30: ...replace the ambient temperature sensor Replacement 1 Disconnect the negative battery terminal 2 Remove the engine room under cover A 3 Disconnect the connector and then remove the ambient temperature...

Страница 31: ...Components https www hyundaitechinfo com viewer toc_print asp vehicletype Pas 31 of 57 3 12 2012 8 27 PM...

Страница 32: ...0 Sub Vent Cover 21 Temp Door Lever 22 Evaporator Temperature Sensor Heating Ventilation Air Conditioning Heater Heater Unit Repair procedures Replacement 1 Disconnect the negative battery terminal 2...

Страница 33: ...a clean drip pan Be sure not to let coolant spill on electrical parts or painted surfaces If any coolant spills rinse it off immediately 6 Remove the center console Refer to BD group Center Console 7...

Страница 34: ...left right front filler trim and than disconnect the connectors A 12 Disconnect the left right multi box connectors A https www hyundaitechinfo com viewer toc_print asp vehicletype Pas 34 of 57 3 12...

Страница 35: ...connectros A 14 Disconnect the air bag connectors A 15 Remove the center facia panel A 16 Loosen the heater blower unit mounting bolt A https www hyundaitechinfo com viewer toc_print asp vehicletype...

Страница 36: ...s member mounting bolts A and then remove the crash pad and heater blower unit assembly B 19 Disconnect the connectors and then remove the heater blower unit A from the crash pad https www hyundaitech...

Страница 37: ...unit after loosening screws 21 Loosen the mounting screws and then remove the heater core cover A 22 Disconnect the heater core A from heater unit https www hyundaitechinfo com viewer toc_print asp ve...

Страница 38: ...OIL Replace the O rings with new ones at each fitting and apply a thin coat of refrigerant oil before installing them Be sure to use the right O rings for R 134a to avoid leakage Immediately after us...

Страница 39: ...et heater hoses and install the hose clamps securely Refill the cooling system with engine coolant Heating Ventilation Air Conditioning Heater Temperature Control Actuator Components and Components Lo...

Страница 40: ...the terminal 4 and grounding terminal 3 Verify that the temperature control actuator operates to the cool position when connecting in the reverse 1 2 3 Cool position 4 Hot position 5 Sensor 5V 6 Feedb...

Страница 41: ...the mounting screws and then remove the temperature control actuator A Heating Ventilation Air Conditioning Heater Mode Control Actuator Components and Components Location Component Location https www...

Страница 42: ...s position of mode door by operating mode control actuator based on signal of A C control unit Pressing mode select switch makes the mode control actuator shift in order of vent B L floor mix Heating...

Страница 43: ...nals 6 and 5 Door position Voltage 6 5 Error detecting Vent 0 45 0 15V Low voltage 0 1V or less Bi Level 1 4 0 15V Floor 2 45 0 15V Mix 3 5 0 15V Defrost 4 55 0 15V High voltage 4 9V or more It will f...

Страница 44: ...B 4 Disconnect the diagnosis connector A 5 Remove the shower duct A 6 Disconnect the temperature control actuator connector A and loosen the mounting screws and then remove the temperature control ac...

Страница 45: ...erse order of removal Heating Ventilation Air Conditioning Blower Blower Unit Components and Components Location Component Location https www hyundaitechinfo com viewer toc_print asp vehicletype Pas 4...

Страница 46: ...Components https www hyundaitechinfo com viewer toc_print asp vehicletype Pas 46 of 57 3 12 2012 8 27 PM...

Страница 47: ...pper Blower Case 10 Lower Blower Case 11 Blower Resistor 12 Blower Motor Heating Ventilation Air Conditioning Blower Blower Unit Repair procedures Replacement 1 Disconnect the negative battery termina...

Страница 48: ...the battery voltage and check the blower motor rotation 2 If the blower motor voltage is not operated well substitute with a known good blower motor and check for proper operation 3 If the problem is...

Страница 49: ...2 measured resistance is not within specification the blower resistor must be replaced After removing the resistor 1 ML 2 MH 3 LO 4 HI Replacement 1 Disconnect the negative battery terminal 2 Disconne...

Страница 50: ...includes odor filter as well as conventional dust filter to ensure comfortable interior environment Heating Ventilation Air Conditioning Blower Climate Control Air Filter Repair procedures Replacement...

Страница 51: ...ged terrain check and replace the air filter as frequently as possible 4 Installation is the reverse order of removal Heating Ventilation Air Conditioning Blower Intake Actuator Components and Compone...

Страница 52: ...e blower unit 2 It regulates the intake door by signal from control unit 3 Pressing the intake selection switch will shift between recirculation and fresh air modes Heating Ventilation Air Conditionin...

Страница 53: ...ls 6 and 7 Door position Voltage 6 7 Error detecting Recircualtion 4 55 0 15V Low voltage 4 9V or less Fresh 0 45 0 15V High voltage 0 1V or more 6 If the intake actuator is not operated well substitu...

Страница 54: ...er of removal Heating Ventilation Air Conditioning Controller Heater A C Control Unit Manual Components and Components Location Components https www hyundaitechinfo com viewer toc_print asp vehicletyp...

Страница 55: ...Tail Lamp ILL 2 Middle High 2 Battery 3 Middle Low 3 Mode Actuator VENT 4 Low 4 Mode Actuator DEF 5 5 Temp Actuator COOL 6 GND 6 Temp Actuator WARM 7 Intake Actuator FRE 8 Intake Actuator REC https w...

Страница 56: ...A C Output Signal HIGH 24 RR DEF S W 25 Vref 5V 26 Evaporator Sensor 27 28 29 30 Speed Signal 31 Sensor GND 32 GND Heating Ventilation Air Conditioning Controller Heater A C Control Unit Manual Repai...

Страница 57: ...a cover panel connectors A 4 After loosening the mounting screws remove the controller A 5 Installation is the reverse order of removal https www hyundaitechinfo com viewer toc_print asp vehicletype P...

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