7. PERIODIC MAINTENANCE
•
Ensure the engine is off before performing any service.
•
If the engine must be run, make sure that the area is well ventilated.
•
The exhaust contains poisonous carbon monoxide gas.
7.1.
Maintenance chart.
All work/s should be carried out by a competent person – if you need technical advice contact Genpower
Item
Daily
First
month
or 20
hours
Every
100
hours
Every
500
hours
Every year
or 1000
hours
Check and refill with diesel
Yes
Check and refill with engine oil
Yes
Check for oil leakage
Yes
Check and tighten fastening parts
Yes
Check and tighten head bolts
Yes
Replace engine oil
Yes First
oil
change
Yes
Clean engine oil filter
Yes
Replace engine oil filter
Yes
Replace air filter
Yes
Replace fuel filter
Yes
Check Fuel injection pump
Yes
Check injector nozzle
Yes
Check fuel pipes
Yes
Adjust clearance of intake and exhaust valves
Yes –
First time
Yes
Grind intake/exhaust valves
Yes
Replace piston rings
Yes
Check battery condition
Yes
Check carbon brushes and slip rings
Yes
7.2.
Replacing engine oil.
After engine has been run prior to changing the oil will be very hot. Wear
correct PPE minimum of
gloves and overalls.
DO NOT allow any dust, dirt or any other debris enter oil or crankcase.
7.2.1.
Remove the oil filler cap.
7.2.2.
Remove the drain plug and drain the old oil while
the engine is still warm.
7.2.3.
The plug is located on the bottom of the cylinder
block.
7.2.4.
After draining, re-tighten the drain plug and refill
with the recommended oil
API CH-4/CF/SJ/SL diesel
engine oil or higher grade.
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